Peugeot Boxer Benne (2012 year). Manual — part 10

Maintenance with TOTAL

CHECK

Innovation at the service of performance
The TOTAL Research and Development teams
develop lubricants for PEUGEOT which satisfy the
requirements of the latest technical innovations
incorporated in PEUGEOT vehicles.
This ensures that you obtain the best performance
and the maximum engine life.

Reduced exhaust emissions
TOTAL lubricants are formulated to optimise the
efficiency of engines and the protection of the
emissions post-treatment systems. It is crucial to
observe the servicing recommendations made by
PEUGEOT to ensure correct operation.

RECOMMENDS

Fuel

144

Low fuel level

When the fuel tank level E
(Empty) is reached, this warning
lamp comes on. At this moment,
you have enough fuel left to

drive approximately 30 miles (50 km) ,
depending on the driving conditions, the
engine and the profile of the road. Fill up
without delay to avoid running out of fuel.

The fuel tank must be filled with the
engine off.
-

Open the fuel filler flap.

Support the cap with one hand.

With the other hand, insert the key, then
turn it anticlockwise.

Remove the cap and hook it onto the
clip located on the inside of the flap.

A label affixed to the inside of the flap
reminds you of the type of fuel to be used.
When filling the fuel tank, do not continue
after the 3rd cut-off of the nozzle. This could
cause malfunctions.
The capacity of the fuel tank is
approximately 90 litres.
-

After filling the fuel tank, lock the cap
and close the flap.

FUEL SYSTEM CUT-OFF

In the event of a serious collision, a device
automatically cuts off the fuel supply to the
engine and the vehicle's electrical supply.

FILLING WITH FUEL

Fuel tanks of different capacities,
60 and 125 litres, may be fitted.

Check that there is no smell or leak of fuel
outside the vehicle.

Restore the supply by pressing:

the first button, located under the glove
box.

the second button, located in the battery
compartment under the driver's floor.

In low temperatures
In mountainous and/or cold areas, it is
advisable to use a "winter" type fuel suited
to low or minus temperatures.

With Stop & Start, never refuel with
the system in STOP mode; you must

switch off the ignition with the key.

QUICK HELP

Battery

A. Positive metal point on your vehicle
B. Slave battery
C. Earth on your vehicle

Charging the battery using a charger

disconnect the battery located in the
front left floor,

follow the instructions for use given by
the battery charger manufacturer,

reconnect starting with the negative (-)
terminal,

check that the terminals and connectors
are clean. If they are covered with
sulphate (white or greenish deposit),
disconnect them and clean them.

The charging operation must be carried
out in a ventilated area away from naked
flames or any possible sources of sparks to
eliminate the risk of explosion and fire.
Do not attempt to charge a frozen battery: it
must first be thawed to eliminate the risks of
explosion. If the battery has frozen, before
charging it have it checked by a specialist
who will check that the internal components
have not been damaged and that the
container is not cracked, which could mean
that there is a risk of a leak of toxic and
corrosive acid.
Proceed with a slow charge charge at low
current for a maximum pf about 24 hours to
avoid damaging the battery.

BATTERY

Starting from another battery

connect the red cable to the metal
point A then to the positive (+) terminal
of the slave battery B ,

connect one end of the green or black
cable to the negative (-) terminal of the
slave battery B ,

connect the other end of the green or
black cable to the earth point C on your
vehicle,

operate the starter, let the engine run,

wait for the engine to return to idle, then
disconnect the cables.

Battery

The batteries contain harmful
substances such as sulphuric acid and

lead. They must be discarded in accordance
with the provisions of the law and must not,
in any circumstances, be discarded with
household waste.
Take used batteries to a special collection
point.

It is advisable to disconnect the
negative (-) terminal of the battery if the
vehicle is not to be used for a period of

more than one month.
The description of the battery charging
procedure is given as an indication only.

Before disconnecting the battery, you must
wait for 2 minutes after switching off the
ignition.
Never disconnect a terminal when the
engine is running.
Never charge a battery without first
disconnecting the terminals.
Close the windows and doors before
disconnecting the battery.
After every reconnection of the battery,
switch on the ignition and wait 1 minute
before starting to allow the electronic
systems to be initialised. If slight difficulties
are experienced after this, please contact a
PEUGEOT dealer.

If the battery has been disconnected
for some time, it may be necessary to
reinitialise the following functions:
-

the display parameters (date, time,
language, distance unit and temperature
unit),

the radio stations,

the central locking.

Some settings are cleared and must be
reprogrammed, consult a PEUGEOT.
If your vehicle is fitted with a tachograph or
an alarm, disconnection of the negative (-)
terminal of the battery (located under the
floor on the left-hand side, in the cab) is
recommended if the vehicle is not to be used
for a period of more than 5 days.

For access to the negative (-) terminal:
press button 2 then pull on connector 1 .

Access to the negative terminal

QUICK HELP

Battery

The presence of this label, in particular
with the Stop & Start system, indicates

the use of a 12 V lead-acid battery with
special technology and specification; the
involvement of a PEUGEOT dealer or
a qualified workshop is essential when
replacing or disconnecting the battery.
Failure to observe this recommendation may
cause premature wear of the battery.

After refitting the battery by a
PEUGEOT dealer or a qualified

workshop, the Stop & Start system will
only be active after a continuous period of
immobilisation of the vehicle, a period which
depends on the climatic conditions and the
state of charge of the battery (up to about
8 hours).

Do not disconnect the battery to
charge it.

Changing a wheel

1. PARKING THE VEHICLE

As far as possible, park the vehicle on level,
stable and non-slippery ground.
Apply the parking brake, switch off the
ignition and engage first gear.
Put on a high visibility vest and position the
warning triangle.
If possible, place a chock under the
wheel diagonally opposite the wheel to be
changed.

2. TOOLS

These are located under the front passenger
seat cushion.
-

Turn the button a quarter of a turn then
pull the box.

After use, press the button then turn it a
quarter of a turn to secure the box.

A. Long socket.
B. Ratchet wrench.
C. Jack.
D. Towing hook.
E. Wheelbrace.
F. Screwdriver.

CHANGING A WHEEL

You must ensure that the occupants get out
of the vehicle and wait in a safe location.

Changing a wheel

QUICK HELP

4. OPERATING PROCEDURE

Remove the trim using the screwdriver F
as a lever.

Release the bolts using the
wheelbrace E .

Position the jack C at one of the four
locations provided on the underbody
near the wheels.

3. SPARE WHEEL

The spare wheel retaining bolt is located
below the bumper on the right.
-

Turn the bolt using the socket A and the
ratchet wrench B to release the wheel.

Turn to the locking point, indicated by
an increase in the force required for the
manoeuvre.

Take out the spare wheel using the
wrench.

Unscrew the handle G and remove the
support H .

Release the spare wheel and place it
near the wheel to be changed.

If you have a retractable foot board, the jack
must be positioned at 45°.
-

Extend the jack using the ratchet
wrench B until the wheel is a few
centimetres off the ground.

Unscrew the bolts fully and change the
wheel.

Changing a wheel

150

6. REFITTING THE REPAIRED WHEEL

Refitting of the wheel is identical to step 5,
do not forget to refit the wheel trim.

Refer to the "Identification markings"
section of chapter 9 to locate the tyre
label.

The spare wheel is not designed to be used
over long distances. Have the tightening of
the bolts and pressure of the spare wheel
checked by a PEUGEOT dealer without
delay.
Also, have the original wheel repaired and
refitted by a PEUGEOT dealer as soon as
possible.

5. FITTING THE SPARE WHEEL

Put the wheel in place on the hub and
start screwing in the bolts by hand.

Carry out an initial tightening of the bolts
using the wheelbrace E .

Lower the vehicle completely by folding
the jack, then remove the jack.

Tighten the bolts again using the
wheelbrace E , tighten them fully without
forcing them.

Stow the wheel to be repaired at the
rear of the vehicle.

Hook the support H and screw in the
handle G .

Insert the socket A in the hole then
screw in the bolt, using the ratchet
wrench B , to raise the wheel.

Stow the tools and the trim.

Never go underneath a vehicle
supported only by a jack (use an axle
stand).

The jack and the tool kit are specific to your
vehicle. Do not use them for other purposes.

Changing a wheel

151

QUICK HELP

PUNCTURE REPAIR KIT

Procedure

Apply the parking brake. Unscrew the
tyre valve cap, remove the filling hose B
and screw the ring E onto the tyre valve,

start the engine,

insert the connector G into the nearest
power socket on the vehicle,

switch on the compressor by placing the
switch F in position I (on),

inflate the tyre to a pressure of 4 bars.

To obtain a more accurate reading, you are
advised to check the pressure value on the
pressure gauge H , with the compressor off.

check that the switch F on the
compressor is in position 0 (off),

This temporary puncture repair kit is located
at the front of the passenger compartment.
It consists of:
-

a cartridge A , containing the sealant
fluid, equipped with:

● a filling hose B ,
● a sticker C indicating "max. 80 km/h",

which the driver must affix in full view
(on the dashboard) after repairing the
tyre,

a quick guide to use of the repair kit,

a compressor D equipped with a
pressure gauge and unions,

adaptors, for the inflation of various
items.

Changing a wheel

152

If a pressure of at least 3 bars is not
reached within 5 minutes, disconnect
the compressor from the valve and the
power socket, then move the vehicle
forward by approximately 10 metres to
distribute the sealant fluid inside the
tyre.

Then repeat the inflating operation:

● if a pressure of at least 3 bars is not

reached within 10 minutes, switch off
your vehicle: the tyre has suffered
too much damage and repair has not
been possible. Consult a PEUGEOT
dealer.

● if the tyre has been inflated to a

pressure of 4 bars , set off again
immediately.

After driving for approximately 10 minutes,
stop and check the pressure of the tyre
again.
Adjust the pressure if necessary and contact
a PEUGEOT dealer as soon as possible.

Checking and adjusting the pressure

The compressor can only be used to check
and adjust the pressure.
-

Disconnect the hose I and connect it to
the tyre valve directly; the cartridge will
then be connected to the compressor
and the filling fluid will not be injected.

If it is necessary to deflate the tyre, connect
the hose I to the tyre valve and press the
yellow button, placed in the centre of the
switch on the compressor.

Replacing the sealant fluid cartridge

To replace the cartridge, carry out the
following operations:
-

disconnect the hose I ,

turn the cartridge to be replaced
anticlockwise and lift it,

insert the new cartridge and turn it
clockwise,

reconnect the hose I and connect the
hose B in its location.

The cartridge contains ethylene-glycol,
a product which is harmful if swallowed
and which causes irritation to the eyes.

Keep out of reach of children.
After use, do not discard the cartridge in the
environment, take it to a PEUGEOT dealer
or to an organisation responsible for its
collection.
This replacement kit is available from
PEUGEOT dealers.

Changing a bulb

153

QUICK HELP

TYPES OF BULB

Various types of bulb are installed on your
vehicle. To remove them:

CHANGING A BULB

Type A Entirely glass bulb: pull gently

as it is fitted by pressure.

Type B Bayonet bulb: press on the bulb

then turn it anticlockwise.

Type C Cylindrical bulb: move aside the

contacts.

Type D - E Halogen bulb: release the

retaining spring from its
housing.

FRONT LAMPS

Open the bonnet. To access the bulbs, reach
behind the headlamp unit.
Carry out the operations in reverse order to
refit each bulb.

Changing a bulb

1 - Dipped beam headlamp
Type D , H7 - 55 W
-

Remove the cover by turning it
anticlockwise.

Disconnect the electrical connector.

Release the retaining spring by pressing
on the two clips.

Change the bulb taking care to align the
metal part with the grooves on the lamp.

3 - Main beam headlamp
Type E , H1 - 55 W
-

Remove the cover by turning it
anticlockwise.

Disconnect the electrical connector.

Release the retaining spring by pressing
on the two clips.

Change the bulb taking care to align the
metal part with the groove on the lamp.

2 - Sidelamp
Type A , W 5 W - 5 W
-

Remove the cover by turning it
anticlockwise.

Remove the bulb holder fitted by
pressure.

Change the bulb.

4 - Direction indicators
Type B , PY 21 W - 21 W
-

Turn the bulb holder a quarter turn
anticlockwise.

Remove the bulb by pressing it lightly
while turning it anticlockwise.

Change the bulb.

5 - Foglamps
Type D , H1 - 55 W
-

Turn the steering fully to the left.

Unscrew the screw located in the wheel
arch then open the flap.

Remove the cover.

Disconnect the electrical connector.

Release the retaining spring by pressing
on the two clips.

Change the bulb taking care to align the
metal part with the grooves on the lamp.

Halogen bulbs must be changed after
the headlamp has been off for several

minutes (risk of serious burns). Do not touch
the bulb directly with your fingers, use lint-
free cloths.
When each operation has been completed,
check the operation of the lamps.
When using a high pressure washer
on stubborn dirt, do not persist on the
headlamps, the lamps and their edges to
avoid damaging their lacquer finish and
seals.

Changing a bulb

155

QUICK HELP

DIRECTION INDICATOR SIDE

REPEATER

Type A , W 16 W F - 16 W
-

Move the mirror glass to access the
screws.

Unscrew the two screws using the
screwdriver supplied.

Pull the bulb holder to release it from the
dog points.

Pull the bulb then change it.

Front/Rear

COURTESY LAMPS

Type C , 12 V 10 W - 10 W
-

Press the points, indicated by the
arrows, then remove the courtesy lamp.

Open the protective flap.

Change the bulb moving aside the two
contacts.

Ensure that the new bulbs are secured
correctly between the two contacts.

Close the protective flap.

Fix the courtesy lamp in its housing and
ensure that it is secured correctly.

SIDE MARKER LAMPS

Type A, W5W - 5W
-

If your vehicle is fitted with these lamps
(van type L4), unscrew the two screws
using the screwdriver supplied.

Pull the bulb holder to release it from the
lugs.

Pull the bulb then change it.

Changing a bulb

156

REAR LAMPS

For more information on the bulbs, refer to
the table "Types of bulb".

Remove the two fixing nuts.

Pull the lens block from the outside.

Unscrew the three screws using the
screwdriver supplied (under the front
passenger seat) and extract the bulb
holder.

Remove the faulty bulb by pressing it
lightly while turning it anticlockwise.

Change the bulb.

1. Brake/sidelamps
Type B, P 21/5 W - 5 W

Type B , P21W - 21W
-

Unscrew the two screws.

Remove the lamp.

Remove the bulb holder moving aside
the two tabs.

Remove the faulty bulb by pressing it
lightly while turning it anticlockwise.

Change the bulb.

2. Direction indicators
Type B, PY 21 W - 21 W

3. Reversing lamps
Type B, P 21 W - 21 W

4. Foglamps
Type B, P 21 W - 21 W
-

Identify the faulty bulb then open the
rear doors.

Disconnect the electrical connector.

NUMBER PLATE LAMPS

Type A, C 5 W - 5 W
-

Press the point, indicated by the arrow,
then remove the plastic lens.

Change the bulb by moving aside the
two contacts.

Ensure that the new bulbs are secured
correctly between the two contacts.

Replace the plastic lens and press on it.

Changing a fuse

157

QUICK HELP

The three fuseboxes are located in
the dashboard on the driver's side, in
the passenger pillar and in the engine
compartment.
The descriptions provided cover only the
fuses that can be replaced by the user. For
any other replacement, go to a PEUGEOT
dealer or a qualified workshop.

Removing and fitting a fuse

Before changing a fuse, the cause of the
fault must be found and rectified. The fuse
numbers are indicated on the fusebox.

Always replace a faulty fuse with a fuse
of the same rating.

CHANGING A FUSE

PEUGEOT does not accept any
responsibility for expenses incurred by

repairs to your vehicle or for any malfunctions
resulting from the installation of additional
accessories which are not supplied or
recommended by PEUGEOT and which
are not installed in accordance with its
instructions, in particular when the combined
consumption of all of the additional equipment
connected exceeds 10 milliamperes.

Good

Failed

Information for technicians: for
complete information on the fuses

and relays, refer to the wiring diagrams in
the workshop procedures available from
dealers.

Changing a fuse

158

DRIVER'S SIDE DASHBOARD FUSES

- Remove the bolts and tilt the box to access the fuses.

Fuses

A (amps)

Allocation

7.5

Right-hand dipped headlamp

7.5

Left-hand dipped headlamp

7.5

Relay supply

Cabin lighting

Rear 12 V socket

Not used

7.5

Reversing lamp - Water in Diesel fuel sensor

Central locking control - Battery

7.5

Brake lamp - Third brake lamp - Instrument panel

Relay supply

Radio - Diagnostic socket - Alarm siren - Programmable additional heating - Air conditioning controls-
Tachograph - Battery

Demisting: rear screen (left), driver's side door mirror

Demisting: rear screen (right), passenger's side door mirror

7.5

ABS control unit and sensor - ASR sensor - ESP sensor - Brake lamps switch

Windscreen wiper motor

Cigarette lighter - 12 V socket

7.5

Door controls

Not used

Driver's electric window motor

Passenger's electric window motor

7.5

Audio equipment - Instrument panel controls - Driver's side electric window

7.5

Airbags and pre-tensioners unit

7.5

Tachograph - Cruise control - Air conditioning controls

7.5

Optional relay supply

7.5

Instrument panel - Rear foglamp

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Peugeot Boxer Benne (2012 year). Manual — part 10

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