KIA Sportage (2019 year). Manual — part 36

Maintenance

100

8

EMISSION CONTROL SYSTEM

The emission control system of your
vehicle is covered by a written limited
warranty. Please see the warranty
information contained in the
Warranty & Consumer Information
manual in your vehicle.
Your vehicle is equipped with an
emission control system to meet all
applicable emission regulations.
There are three emission control
systems, as follows.

(1) Crankcase emission control sys-

tem

(2) Evaporative emission control sys-

tem

(3) Exhaust emission control system

In order to assure the proper function
of the emission control systems, it is
recommended that you have your
vehicle inspected and maintained by
an authorized Kia dealer in accor-
dance with the maintenance sched-
ule in this manual.

Caution for the Inspection and
Maintenance Test (With Electronic
Stability Control (ESC) system)
• To prevent the vehicle from mis-

firing during dynamometer test-
ing, turn the Electronic Stability
Control (ESC) system off by
pressing the ESC switch.

• After dynamometer testing is

completed, turn the ESC system
back on by pressing the ESC
switch again.

1. Crankcase emission control

system

The positive crankcase ventilation
system is employed to prevent air
pollution caused by blow-by gases
being emitted from the crankcase.
This system supplies fresh filtered air
to the crankcase through the air
intake hose. Inside the crankcase,
the fresh air mixes with blow-by
gases, which then pass through the
PCV valve into the induction system.

2. Evaporative emission con-

trol (including ORVR:
Onboard Refueling Vapor
Recovery)
system

The Evaporative Emission Control
System is designed to prevent fuel
vapors from escaping into the atmos-
phere.
(The ORVR system is designed to
allow the vapors from the fuel tank to
be loaded into a canister while refu-
eling at the gas station, preventing
the escape of fuel vapors into the
atmosphere.)

8 101

Maintenance

Canister

Fuel vapors generated inside the fuel
tank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapors absorbed in
the canister are drawn into the surge
tank through the purge control sole-
noid valve.

Purge Control Solenoid Valve
(PCSV)

The purge control solenoid valve is
controlled by the Engine Control
Module (ECM); when the engine
coolant temperature is low during
idling, the PCSV closes so that evap-
orated fuel is not taken into the
engine. After the engine warms up
during ordinary driving, the PCSV
opens to introduce evaporated fuel to
the engine.

3. Exhaust emission control

system

The Exhaust Emission Control
System is a highly effective system
which controls exhaust emissions
while maintaining good vehicle per-
formance.

Vehicle modifications

This vehicle should not be modified.
Modification of your vehicle could
affect its performance, safety or
durability and may even violate gov-
ernmental safety and emissions reg-
ulations.
In addition, damage or performance
problems resulting from any modifi-
cation may not be covered under
warranty.
• If you use unauthorized electronic

devices, it may cause the vehicle to
operate abnormally, wire damage,
battery discharge and fire. For your
safety, do not use unauthorized
electronic devices.

Engine exhaust gas precautions
(carbon monoxide)

• Carbon monoxide can be present

with other exhaust fumes.
Therefore, if you smell exhaust
fumes of any kind inside your vehi-
cle, have it inspected and repaired
immediately. If you ever suspect
exhaust fumes are coming into
your vehicle, drive it only with all
the windows fully open. Have your
vehicle checked and repaired
immediately.

WARNING -

Exhaust

Engine exhaust gases contain
carbon monoxide (CO). Though
colorless and odorless, it is
dangerous and could be lethal if
inhaled. Follow the instructions
on this page to avoid CO poi-
soning.

Maintenance

102

8

• Do not operate the engine in con-

fined or closed areas (such as
garages) any more than what is
necessary to move the vehicle in or
out of the area.

• When the vehicle is stopped in an

open area for more than a short
time with the engine running,
adjust the ventilation system (as
needed) to draw outside air into the
vehicle.

• Never sit in a parked or stopped

vehicle for any extended time with
the engine running.

• When the engine stalls or fails to

start, excessive attempts to restart
the engine may cause damage to
the emission control system.

Operating precautions for catalyt-
ic converters (if equipped)

WARNING

- Catalytic

converter

Keep away from the catalytic
converter and exhaust system
while the vehicle is running or
immediately thereafter.

The

exhaust and catalytic systems
are very hot and may burn you.

WARNING

- Fire

• Do not park, idle or drive the

vehicle over or near flamma-
ble objects, such as grass,
vegetation, paper, leaves, etc.
A hot exhaust system can
ignite flammable items under
your vehicle.

• Also, do not remove the heat

sink around the exhaust sys-
tem, do not seal the bottom of
the vehicle or do not coat the
vehicle for corrosion control.
It may present a fire risk under
certain conditions.

8 103

Maintenance

Your vehicle is equipped with a cat-
alytic converter emission control
device.
Therefore, the following precautions
must be observed:
• Use only UNLEADED FUEL for

gasoline engines.

• Do not operate the vehicle when

there are signs of engine malfunc-
tion, such as misfire or a noticeable
loss of performance.

• Do not misuse or abuse the

engine. Examples of misuse are
coasting with the ignition off and
descending steep grades in gear
with the ignition off.

• Do not operate the engine at high

idle speed for extended periods (5
minutes or more).

• Do not modify or tamper with any

part of the engine or emission con-
trol system. All inspections and
adjustments must be made by an
authorized Kia dealer.

• Avoid driving with an extremely low

fuel level. Running out of fuel could
cause the engine to misfire, dam-
aging the catalytic converter.

Failure to observe these precautions
could result in damage to the catalyt-
ic converter and to your vehicle.
Additionally, such actions could void
your warranties.

Perchlorate Material-special handling
may apply, See www.dtsc.ca.gov/haz-
ardouswaste/ perchlorate.

Notice to California Vehicle Dismantlers:
Perchlorate containing materials,
such as air bag inflators, seatbelt
pretensioners and keyless remote
entry batteries, must be disposed of
according to Title 22 California Code
of Regulations Chapter 67384.10
(a).

CALIFORNIA
PERCHLORATE NOTICE

Specifications, Consumer information and Reporting safety defects

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Bulb wattage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Luggage volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Air conditioning system . . . . . . . . . . . . . . . . . . . . . . 9-6
Gross vehicle weight. . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Recommended lubricants and capacities. . . . . . . . 9-7

• Recommended SAE viscosity number. . . . . . . . . . . . . 9-9

Vehicle certification label. . . . . . . . . . . . . . . . . . . . 9-10
Vehicle identification number (VIN) . . . . . . . . . . 9-10
Refrigerant label. . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
Tire specification and pressure label . . . . . . . . . . 9-11
Engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
Consumer assistance (U.S. only) . . . . . . . . . . . . . . 9-12

• Toll free consumer assistance . . . . . . . . . . . . . . . . . . . 9-12
• Emergency roadside assistance . . . . . . . . . . . . . . . . . 9-12
• Trip interruption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
• Registering your vehicle in a foreign country . . . . . 9-14

Electrical Equipment (U.S. only) . . . . . . . . . . . . . 9-15

• Installation of a mobile two-way radio system. . . . . 9-15

Reporting Safety Defects (U.S. only) . . . . . . . . . . 9-16
Online factory authorized manuals (U.S. only). . 9-16

• Service manual: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
• Electrical troubleshooting manual: . . . . . . . . . . . . . . 9-16
• Owner's manual: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16

9

Specifications, Consumer information, Reporting safety defects

2

9

DIMENSIONS

ENGINE

ITEM

Unit : in (mm)

Overall length

176.4 (4480)

Overall width

73.0 (1855)

Overall height

Without Roof rack

2WD:64.4(1635)
4WD:64.8(1645)

With Roof rack

2WD:64.8(1645)
4WD:65.2(1655)

Tread

Front

225/60R17

1,613

225/55R18

245/45R19

1,609

Rear

225/60R17

1,625

225/55R18

245/45R19

1,620

Wheelbase

105.1 (2670)

Items

2.0 T-GDI

2.4 GDI

Displacement

[cc (cu. in)]

1,998

2,359

Bore x Stroke

[mm (in.)]

86 x 86

88.0 x 97.0

Firing order

1-3-4-2

No. of cylinders

4 In-line, DOHC

9 3

Specifications, Consumer information, Reporting safety defects

BULB WATTAGE

Light Bulb

Wattage (W)

Bulb type

Front

Headlamps (Low)

60

HB3

Headlamps (Low) - HID type*

34

D3S

Headlamps (High)

60

HB3

Front turn signal lamps

28

PY28/8W

Front position lamps

Bulb type

5

W5W

LED type

LED

LED

Daytime running light

Bulb type

28

P28/8W

LED type

LED

LED

Front fog lamps

Bulb type

51

9006

LED type

LED

LED

Rear

Rear Stop/Tail lamps (Outside)

Bulb type

28/8

P28/8W

Rear tail lamps (Inside)

8

P28/8W

Rear Stop/Tail lamps (Outside)

LED type

LED

LED

Rear tail lamps (Inside)

LED

LED

Rear turn signal lamps

27

PY27W

Back-up lamps

21

P21W

High mounted stop lamp*

LED

LED

License plate lamps

5

W5W

Interior

Map lamps

10 (LED)

W10W (LED)

Room lamps

10

FESTOON

Vanity mirror lamps

5

FESTOON

Glove box lamp

5

FESTOON

Trunk lamp

10 (LED)

FESTOON (LED)

Specifications, Consumer information, Reporting safety defects

4

9

TIRES AND WHEELS

*

1

: Load Index

*

2

: Speed Symbol

*

3

: Normal load : Up to 3 persons

Item

Tire size

Wheel size

Load

Capacity

Speed

capacity

Inflation pressure [kPa (psi)]

Wheel lug

nut torque

[Kgf·m

(lb·ft, N·m)]

Normal load *

3

Maximum load

LI *

1

Kg

SS *

2

Km/h

Front

Rear

Front

Rear

Full size tire

225/60R17

7.0JX17

99

775

H

210

240 (35) 240 (35) 240 (35) 240 (35)

11~13

(79~94,

107~127)

225/55R18

7.0JX18

98

750

H

210

240 (35) 240 (35) 240 (35) 240 (35)

245/45R19

7.5JX19

98

750

H

210

240 (35) 240 (35) 240 (35) 240 (35)

Compact

spare tire

T135/90D17

4TX17

103

875

M

130

420 (60) 420 (60) 420 (60) 420 (60)

T135/90D17

4TX17

104

900

M

130

420 (60) 420 (60) 420 (60) 420 (60)

9 5

Specifications, Consumer information, Reporting safety defects

CAUTION

When replacing tires, use the same size originally supplied with the vehicle.
Using tires of a different size can damage the related parts or make them work irregularly.

NOTICE

• It is permissible to add 3psi to the standard tire pressure specification if colder temperatures are expected soon.

Tires typically loose 1psi for every 12°F temperature drop. If extreme temperature variations are expected, re-
check your tire pressure as necessary to keep them properly inflated.

• We recommend that when replacing tires, use the same originally supplied with the vehicles. If not, that affects

driving performance.

• When driving in high altitude grades, it is natural for the atmospheric pressure to decrease. Therefore, please

check the tire pressure and add more air when necessary.
Additionally required tire air pressure per km above sea level: 1.5psi/km

Specifications, Consumer information, Reporting safety defects

6

9

GROSS VEHICLE WEIGHT

AIR CONDITIONING SYSTEM

LUGGAGE VOLUME

We recommend that you contact an authorized Kia dealer for more details.

Min(V7) : Max Behind Second Seat
Max(V6) : Max Behind Front Seat

Items

2.0 T-GDI

2.4 GDI

Gross vehicle weight

lbs. (kg)

2WD

4,773 lbs (2,165 kg)

4,597 lbs (2,085 kg)

4WD

4,872 lbs (2,210 kg)

4,740 lbs (2,150 kg)

ITEM

5 Seater

SAE

V7

From flat luggage board : 798 L

From lower luggage board : 868 L

V6

From flat luggage board : 1,565 L

From lower luggage board : 1,703 L

Items

Weight of Volume

Classification

Refrigerant

oz. (g)

550±25

R-1234yf

Compressor lubricant

oz. (cc)

120±10

PAG30

9 7

Specifications, Consumer information, Reporting safety defects

RECOMMENDED LUBRICANTS AND CAPACITIES

To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality.
The correct lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.

Lubricant

Volume

Classification

Engine oil *

1

*

2

(drain and refill)

Recommends

2.0 T-GDI

5.07 US qt. (4.8 L)

API SM or above*

3

, ILSAC GF-4 or above*

4

,

ACEA-A5 or above

2.4 GDI

5.07 US qt. (4.8 L)

API SM or above*

3

, ILSAC GF-4 or above*

4

,

ACEA-A5 or above

Automatic transmission
fluid

2.0 T-GDI

8.24 US qt. (7.8 L)

- ATF SP-IV
• The list of transaxle fluid approved by KIA: SK ATF SP-IV,

MICHANG ATF SP-IV, NOCA ATF SP-IV

2.4 GDI

7.01 US qt. (6.7 L)

- ATF SP-IV
• The list of transaxle fluid approved by KIA: SK ATF SP-IV,

MICHANG ATF SP-IV, NOCA ATF SP-IV

Coolant

2.0 T-GDI

7.61 US qt. (7.2 L)

Mixture of antifreeze and water
(Ethylene-glycol with phosphate based coolant for cooling
device)

2.4 GDI

8.24 US qt. (7.8 L)

Brake fluid

0.401 ± 0.021 US qt.

(385 ± 20 cc)

DOT 3 or DOT 4

Specifications, Consumer information, Reporting safety defects

8

9

*

1

: Refer to the recommended SAE viscosity numbers on the next page.

*

2

: Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel econ-
omy by reducing the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure
in everyday driving, but in a year’s time, they can offer significant cost and energy savings.

*

3

: If the API SM engine oil is not available, you can use API SN or above.

*

4

: If the ILSAC GF-4 engine oil is not available, you can use ILSAC GF-5 or above.

Lubricant

Volume

Classification

Rear differential oil (4WD)

0.61 ~ 0.05 US qt.

(0.58 ± 0.05 L)

Hypoid gear oil API GL-5, SAE75W/90
(SHELL HD AXLE OIL 75W/90 or equivalent)

Transfer case oil (4WD)

2.0 T-GDI

0.36 ~ 0.018 US qt.

(0.35 ± 0.0175 L)

Hypoid gear oil API GL-5, SAE75W/90
(SHELL HD AXLE OIL 75W/90 or equivalent)

2.4 GDI

Fuel

65.53 US qt. (62 L)

Unleaded gasoline

9 9

Specifications, Consumer information, Reporting safety defects

Recommended SAE viscosity
number

Engine oil viscosity (thickness) has
an effect on fuel economy and cold
weather operating (engine start and
engine oil flowability). Lower viscosi-
ty engine oils can provide better fuel
economy and cold weather perform-
ance; however, higher viscosity
engine oils are required for satisfac-
tory lubrication in hot weather. Using
oils of any viscosity other than those
recommended could result in engine
damage. When choosing an oil, con-
sider the range of temperature your
vehicle will be operated in before the
next oil change. Proceed to select
the recommended oil viscosity from
the chart.

Temperature Range for SAE Viscosity Numbers

Temperature

°C

(°F)

-30 -20 -10 0 10 20 30 40 50

-10 0 20 40 60 80 100 120

2.4 T-GDI

20W-50

10W-30

15W-40

5W-30, 5W-40

2.4 GDI

10W-30

5W-20, 5W-30

An engine oil displaying this API Certification Mark con-
forms to the international Lubricant Specification
Advisory Committee (ILSAC). It is recommended to only
use engine oils that uphold this API Certification Mark.

Specifications, Consumer information, Reporting safety defects

10

9

VEHICLE IDENTIFICATION NUMBER (VIN)

The vehicle identification number
(VIN) is the number used in register-
ing your vehicle and in all legal mat-
ters pertaining to its ownership, etc.
The number is punched on the front
side wall of the engine room.

The VIN is also on a plate attached
to the top of the dashboard. The
number on the plate can easily be
seen through the windshield from
outside.

The vehicle certification label
attached on the driver’s side center
pillar gives the vehicle identification
number (VIN).

VEHICLE CERTIFICATION
LABEL

OQL085001

■ Frame number

OQLE085005

■ VIN label

OQLE085012

9 11

Specifications, Consumer information, Reporting safety defects

The tires supplied on your new vehi-
cle are chosen to provide the best
performance for normal driving.
The tire label located on the driver's
side center pillar gives the tire pres-
sures recommended for your vehicle.

The engine number is stamped on the
engine block as shown in the drawing.

The refrigerant label is located on
the underside of the hood.

ENGINE NUMBER

TIRE SPECIFICATION AND
PRESSURE LABEL

REFRIGERANT LABEL

OQL085002L

OQLE085013

OJF085005

OUM084007

■ Gasoline engine (THETA 2.0L T-GDI)

■ Gasoline engine (THETA 2.4L GDI)

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