KIA K2500 (2017 year). Manual — part 16
Maintenance
■ 2.7L / 3.0L Engine
1
➂ ➁
➃
2
3
4
➅
➄
➆
5
6
1. Power steering fluid reservoir
(if equipped)
7
2. Engine oil dipstick
3. Engine oil filler cap
8
4. Radiator cap
5. Dust filter
9
6. Engine coolant reservoir
➀
7. Windshield washer fluid reservoir
* The actual engine room in the vehicle may differ from the illustration.
OPUB072004/1PUB7003
7 18
Maintenance
■ 2.4L Engine (LPG)
➁
➂
➃
1
2
3
4
➅
➄
➆
5
6
1. Power steering fluid reservoir (if equipped)
2. Engine oil dipstick
7
3. Engine oil filler cap
4. Radiator cap
8
5. Dust filter
6. Engine coolant reservoir
9
➀
7. Windshield washer fluid reservoir
* The actual engine room in the vehicle may differ from the illustration.
OPU012005/1PUB7003
7 19
Maintenance
ENGINE OIL AND OIL FILTER
2.5L Engine
Checking the engine oil level
2.5L / 2.7L / 3.0L Engine
1. Be sure the vehicle is on level
ground.
1
2. Start the engine and allow it to
reach normal operating tempera-
2
ture.
3. Turn the engine off and wait for a
while (at least 10 minutes) for the
3
OPU052004
oil to return to the oil pan.
2.7L / 3.0L Engine
1PUA5005
4. Pull the dipstick out, wipe it clean,
2.4L Engine (LPG)
4
and re-insert it fully.
5. Pull the dipstick out again and
check the level. The level should
5
be between F and L.
6
1PUB7006
7
2.4L Engine (LPG)
OPU059006
8
If it is near or at L, add enough oil to
bring the level to F. Do not overfill.
9
Use only the specified engine oil.
(Refer to “Recommended Lubricants”
later in this section.)
OPU059004
7 20
Maintenance
Changing the engine oil and
filter
We recommend that the engine oil
and filter be replaced by an author-
1
ized Kia dealer.
2
WARNING
Used engine oil may cause irri-
3
tation or cancer of the skin if left
in contact with the skin for pro-
longed periods of time. Used
4
engine oil contains chemicals
that have caused cancer in lab-
5
oratory animals. Always protect
your skin by washing your
hands thoroughly with soap and
6
warm water as soon as possible
after handling used oil.
7
8
9
7 21
Maintenance
ENGINE COOLING SYSTEM
The high-pressure cooling system
Checking the coolant level
(Continued)
has a reservoir filled with year-round
• Even if the engine is not oper-
antifreeze coolant. The reservoir is
WARNING
ating, do not remove the radi-
filled at the factory.
1
Removing radiator
ator cap or the drain plug
Check the antifreeze protection and
cap
while the engine and radiator
coolant level at least once a year, at
are hot. Hot coolant and steam
2
the beginning of the winter season,
may still blow out under pres-
and before traveling to a colder cli-
sure, causing serious injury.
•
Never attempt to remove the
mate.
3
radiator cap while the engine is
operating or hot. Doing so
CAUTION
might lead to cooling system
4
WARNING
•
When the engine overheats
and engine damage and could
The electric motor
from low engine coolant, sud-
result in serious personal
(cooling fan) is con-
5
denly adding engine coolant
injury from escaping hot
trolled by engine
may cause cracks in the
coolant or steam.
coolant temperature,
engine. To prevent damage,
•
Turn the engine off and wait
refrigerant pressure
6
add engine coolant slowly in
until it cools down. Even then,
and vehicle speed. It may some-
small quantities.
use extreme care when remov-
times operate even when the
ing the radiator cap. Wrap a
•
Do not drive with no engine
7
engine is not running. Use
thick towel around it, and turn
coolant. It may cause water
extreme caution when working
it counterclockwise slowly to
pump failure and engine
near the blades of the cooling
the first stop. Step back while
8
seizure, etc.
fan so that you are not injured
the pressure is released from
by a rotating fan blades. As the
the cooling system. When you
engine coolant temperature
9
are sure all the pressure has
decreases, the electric motor
been released, press down on
the cap, using a thick towel,
will automatically shut off. This
and continue turning counter-
is a normal condition.
clockwise to remove it.
(Continued)
7
22
Maintenance
If the coolant level is low, add enough
Adding coolant
specified coolant to provide protec-
•
When adding coolant, use only
tion against freezing and corrosion.
deionized water or soft water for
Bring the level to F, but do not overfill.
your vehicle and never mix hard
1
If frequent additions are required, we
water in the coolant filled at the fac-
recommend that the system be
tory. An improper coolant mixture
inspected by an authorized Kia dealer.
2
can result in serious malfunction or
engine damage.
•
The engine in your vehicle has alu-
3
minum engine parts and must be
protected by an ethylene-glycol-
1PUA5006
4
based coolant to prevent corrosion
Check the condition and connections
and freezing.
of all cooling system hoses and
•
DO NOT USE alcohol or methanol
5
heater hoses. Replace any swollen
coolant or mix them with the spec-
or deteriorated hoses.
ified coolant.
The coolant level should be filled
6
•
Do not use a solution that contains
between F and L marks on the side
more than 60% antifreeze or less
of the coolant reservoir when the
than 35% antifreeze, which would
7
engine is cool.
reduce the effectiveness of the
solution.
8
Have coolant changed in accordance
with the maintenance schedule.
9
7 23
Maintenance
MANUAL TRANSMISSION
For mixture percentage, refer to the
FLUID (IF EQUIPPED)
following table.
Inspect the manual transmission
fluid according to the maintenance
1
Mixture Percentage
schedule.
(volume)
Ambient
Temperature
2
Coolant
Water
Solution
-15°C (5°F)
35
65
3
-25°C (-13°F)
40
60
-35°C (-31°F)
50
50
4
OPU052008K
-45°C (-49°F)
60
40
5
WARNING
Do not remove the
radiator cap when the
6
engine and radiator
are hot. Scalding hot
coolant and steam
7
may blow out under pressure.
This could cause serious injury.
8
9
7 24
Maintenance
BRAKES AND CLUTCH
If the level is low, add fluid to the
MAX level. The level will fall with
WARNING
accumulated mileage. This is a nor-
In the event the brake system
mal condition associated with the
requires frequent additions of
1
wear of the brake linings. If the fluid If
fluid, we recommend that the
the fluid level is excessively low, we
system be inspected by an
recommend that the system be
authorized Kia dealer.
2
checked by an authorized Kia dealer.
3
Use only the specified brake/clutch
WARNING
fluid.
(Refer to
“Recommended
When changing and adding
1PUA5015
4
Lubricants” later in this section.)
brake/clutch fluid, handle it
Checking brake/clutch fluid
carefully. Do not let it come in
level
Never mix different types of fluid.
contact with your eyes. If
5
Check the fluid level in the reservoir
brake/clutch fluid should come
periodically. The fluid level should be
in contact with your eyes, imme-
between MAX and MIN marks on the
diately flush them with a large
6
side of the reservoir. Use only
quantity of fresh tap water. Have
hydraulic brake/clutch fluid conform-
your eyes examined by a doctor
7
ing to DOT 3 or DOT 4 specification.
as soon as possible.
Before removing the reservoir cap
and adding brake/clutch fluid, clean
8
the area around the reservoir cap
thoroughly to prevent brake/clutch
9
fluid contamination.
7 25
Maintenance
PARKING BRAKE
CAUTION
Do not allow brake/clutch fluid
to contact the vehicle's body
1
paint, as paint damage will
result. Brake/clutch fluid, which
2
has been exposed to open air
for an extended time should
never be used as its quality can-
3
not be guaranteed. It should be
thrown out. Don't put in the
wrong kind of fluid. For exam-
4
1PUA3041
ple, just a few drops of mineral-
Checking the parking brake
based oil, such as engine oil, in
5
your brake clutch system can
Check the stroke of the parking
damage brake clutch system
brake by counting the number of
parts.
“clicks’’ heard while fully applying it
6
from the released position. Also, the
parking brake alone should securely
hold the vehicle on a fairly steep
7
grade. If the stroke is more or less
than specified, we recommend that
8
the system be serviced by an author-
ized Kia dealer.
9
Stroke : 5~7
“clicks’’ at a force of
20 kg (44 lbs, 196 N).
7 26
Maintenance
POWER STEERING (IF EQUIPPED)
In the event the power steering sys-
Power steering hose
tem requires frequent addition of
Check the connections for oil leaks,
fluid,we recommend that the system
severe damage and the twists in the
be inspected by an authorized Kia
power steering hose before driving.
1
dealer.
2
✽ NOTICE
•
To avoid damage to the power
steering pump, do not operate the
3
vehicle for prolonged periods with
a low power steering fluid level.
OPU056032
4
•
Never start the engine when the
Checking the power steering
reservoir tank is empty.
fluid level
•
When adding fluid, be careful that
5
dirt does not get into the tank.
With the vehicle on level ground,
•
Too little fluid can make the steer-
check the fluid level in the power
ing wheel heavier or strange noise
6
steering reservoir periodically. The
can be generated.
fluid should be between MAX and
•
The use of the non-specified fluid
MIN marks on the side of the reser-
7
could reduce the effectiveness of
voir at the normal temperature.
the power steering wheel and
Before adding power steering fluid,
cause damage to it.
thoroughly clean the area around the
8
reservoir cap to prevent power steer-
ing fluid contamination.
Use only the specified power steer-
ing fluid. (Refer to "Recommended
9
If the level is low, add fluid to the
Lubricants" later in this section.)
MAX level.
7 27
Maintenance
STEERING WHEEL
✽ NOTICE
If the measured value exceeds the
standard value,we recommend that
1
the system be checked by an author-
ized Kia dealer.
30 mm
2
(1.2 in)
3
4
OPU022446
Park the vehicle on level ground,
start the car and place the tire
5
wheels in the straight-ahead posi-
tion. Turn the steering wheel to the
6
left and right with a little force and
check the free play until you get a
feel for resistance against the tire
7
wheels movement.
Standard value: 30 mm (1.2 in) or
less
8
9
7 28
Maintenance
LUBRICANTS AND FLUIDS
Body lubrication
WARNING
All moving points of the body, such
•
Do not use radiator coolant or
as door hinges, hood hinges, and
antifreeze in the washer fluid
1
locks, should be lubricated each time
reservoir.
the engine oil is changed. Use a non-
•
Radiator coolant can severely
freezing lubricant on locks during
2
obscure visibility
when
cold weather.
sprayed on the windshield
Make sure the engine hood second-
and may cause loss of vehicle
ary latch keeps the hood from open-
3
control or damage to paint
ing when the primary latch is
and body trim.
released.
1PUA5016
4
•
Windshield Washer fluid
Checking the washer fluid
agents contain some amounts
level
of alcohol and can be flamma-
5
ble under certain circum-
The reservoir is translucent so that
stances. Do not allow sparks
you can check the level with a quick
or flame to contact the washer
6
visual inspection.
fluid or the washer fluid reser-
Check the fluid level in the washer
voir. Damage to the vehicle or
fluid reservoir and add fluid if neces-
7
it's occupants could occur.
sary. Plain water may be used if
•
Windshield washer fluid is
washer fluid is not available.
poisonous to humans and ani-
8
However, use washer solvent with
mals. Do not drink and avoid
antifreeze characteristics in cold cli-
contacting windshield washer
mates to prevent freezing.
fluid. Serious injury or death
9
could occur.
7 29
Maintenance
FUEL FILTER
If water accumulates in the fuel filter,
■
2.5L Engine
• Remove the air extract plug on the
Type A
the warning light comes on when the
top of the fuel filter.
ignition key is in the “ON” position.
• Pump up and down until the fuel
1
flows out of the plug opening.
CAUTION
• Set the plug firmly into place if air
If the water accumulated in the
Type B
has been extracted.
2
fuel filter is not drained at prop-
• The type B fuel filter of 2.5L Engine
er times, damages to the major
does not need extracting air from
3
parts such as the fuel system
the fuel filter.
can be caused by water perme-
ation in the fuel filter.
4
OPU076010N
✽ NOTICE
■
2.7L/3.0L Engine
• Use cloths when you extract air so
that the fuel is not sprayed
5
around.
• Clean the fuel around the fuel fil-
6
ter or the injection pump before
starting the engine to prevent fire.
• Finally, check each part if the fuel
7
is leaking.
8
1PUB7010
9
Extracting air in the fuel system
If you drove until you have no fuel left
or if you replaced the fuel filter, be sure
to extract air in the fuel system as it
makes you difficult to start the engine.
7 30
Maintenance
■ 2.5L Engine
• After water is drained, securely
Type A
tighten the drain plug.
• Pump the pump priming plunger
and check to make sure that no
1
fuel is leaking from the drain plug.
Type B
• After starting the engine, check to
2
make certain the fuel filter warning
light is off.
3
OPU076011N
4
■ 2.7L/3.0L Engine
5
6
7
8
1PUB7011
Draining water from fuel filter
9
• Place a water tray under the fuel fil-
ter.
• Loosen the drain plug and drain
water.
7 31
Maintenance
AIR CLEANER
Replace the element according to
the Scheduled Maintenance Section.
If the vehicle is operated in extreme-
1
ly dusty or sandy areas, replace the
element more often than the usual
recommended intervals.
(Refer to
2
Maintenance Under Severe Usage
Conditions in this section.)
3
CAUTION
•
Do not drive with the air clean-
4
1CTA5015
1PUA5012
er removed; this will result in
Element cleaning
Element replacement
excessive engine wear.
5
This element may be air cleaned or
A dry paper air cleaner filter is used.
•
Driving without an air cleaner
replaced, depending on its condition.
It must be replaced when necessary.
encourages backfiring, which
Unless it is very dirty, merely shake it
could cause a fire in the
1. Loosen the air cleaner cover
6
to remove foreign particles. Each
engine compartment.
attaching clips and open the cover.
time this filter is inspected, wipe the
2. Wipe the inside of the air cleaner
•
When removing the air cleaner
inside of the air cleaner housing and
7
housing with a clean, damp cloth.
element, be careful that dust
cover with a damp cloth. If the vehi-
or dirt does not enter the air
cle is operated in extremely dusty or
3. Replace the air cleaner element.
intake, or damage may result.
sandy areas, clean or replace this
We recommend that the air clean-
8
element more often than at the usual
er element be replaced with gen-
recommended intervals.
uine Kia parts.
9
4. Lock the cover with the cover
attaching clips.
7 32
Maintenance
CLIMATE CONTROL AIR FILTER
1
2
3
1PUA5024
4
The climate control air filter installed
in the entrance of the air duct filters
5
the dust or other foreign substances
that come into the vehicle from the
outside through the heating and air
6
conditioning system.
The climate control air filter should
7
be cleaned every 15,000 km (10,000
Miles). If the vehicle is operated on
dusty rough roads for a long period,
8
it should be inspect more frequently
and cleared earlier.
9
7 33
Maintenance
WIPER BLADES
Contamination of either the wind-
Windshield wiper blade
shield or the wiper blades with for-
replacement
eign matter can reduce the effective-
When the wipers no longer clean
ness of the windshield wipers.
1
adequately, the blades may be worn
Common sources of contamination
or cracked, and require replacement.
are insects, tree sap, and hot wax
2
treatments used by some commer-
cial car washes. If the blades are not
✽ NOTICE
wiping properly, clean both the win-
To prevent damage to the wiper
3
dow and the blades with a good
arms or other components, do not
cleaner or mild detergent, and rinse
attempt to move the wipers manual-
thoroughly with clean water.
4
1PUA5017
ly.
Wiper blade maintenance
✽ NOTICE
✽ NOTICE
5
✽ NOTICE
To prevent damage to the wiper
The use of a non-specified wiper
Commercial hot waxes applied by
blades, do not use gasoline,
blade could result in wiper malfunc-
automatic car washes have been
6
kerosene, paint thinner, or other sol-
tion and failure.
known to make the windshield diffi-
vents on or near them.
cult to clean.
7
8
9
7 34
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