Foton Series Light Bus. Instruction — part 2

OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS

·8·

Table 1-15 Volume data

Model

BJ64

86

B1D

WA

BJ64

86

B1D

WA-

1

BJ64

86

B1D

WA-

2

BJ64

86

B1D

WA-

3

BJ64

86

B1D

WA-

4

BJ64

86

B1D

WA-

5

BJ64

86

B1D

WA-

6

BJ64

86

B1D

WA-

7

BJ64

86

B1D

WA-

8

BJ64

86

B1D

WA-

9

BJ65

16

B1D

WA

BJ65

16

B1D

WA-

1

BJ65

16

B1D

WA-

2

BJ65

16

B1D

WA-

3

BJ65

16

B1D

WA-

4

BJ64

86

B1D

WC

Fuel tank （L）

65

Fuel （#）

Better than 93# non lead gasoline

Engine

lubrication

system （L）

4.2

Oil

SE class 10W/30or 15W/40

Engine cooling

system （L）

10.1

Coolant

Ethylene anti-freezer（or anti corrosive anti frezer，do notuse alcoholic anti freezer area）

Transmission
（L）

2.0

6.5

Transmission

oil type

Gear oil GL-5 80W/90 in north （cold） china，85W/90for other area

Rear axle（L）

2.2

Table 1-16 Volume data

Model

BJ6

486

B1D

XA-

1

BJ64

86B1

DXA

-2

BJ64

86J1F

1B

BJ64

86H2

F1

BJ65

16BD

XA-1

BJ65

16BD

XA-3

BJ64

86J1F

2B

BJ64

86HJ

1F2B

BJ64

86H2

F2

BJ64

86B1

DXA

BJ64

86B1

DXA

BJ65

16B1

DXA

-2

BJ65

16B1

DXA

-4

BJ65

16B1

DXA

-5

BJ65

16B1

DXA

-6

Rear

axle

oil

Gera GL-5 80W/90in north （cold ）china ,85W/90for other area

Brake

system (L)

1

Brake fluid

V -3 –QC/T670 – 2000

Battery

At 20℃: concentration 1.28 （full charged）

；1.16（charged 50%）；1.06（discharged, max current

15A during quick charging; 5A during slow charging

Refrigerant

(g)

1400

1150

Refrigerant

type

R134a

Chapter 1 Main Data and Specification of VIEW Series Light-bus

·9·

Table 1-17 Volume data

Model

BJ6486

FB

BJ6486

FB

BJ6486

H1F

BJ6486

H2F

BJ6486

H2FB

BJ6486

FB

BJ6486

HJ1FB

BJ6486

J1FB

BJ6486

J1FC

BJ6486

HJ1FC

Gear oil

Gear oil GL-5 80W/90in north （cold china,85W/90 for other aera

Brake

system (L)

1

Brake fluid

JG3# composed brake fluid

Battery

At 20℃: concentration 1.28 （full charged）

；1.16（charged 50%）；1.06（discharged, max current

15A during quick charging; 5A during slow charging

Refrigerant

(g)

1500

Refrigerant

type

R134a

Table 1-18 Volume data

Model

BJ648

6

B1D

WA

BJ648

6

B1D

WA-1

BJ648

6

B1D

WA-2

BJ648

6

B1D

WA-3

BJ648

6

B1D

WA-4

BJ648

6

B1D

WA-5

BJ648

6

B1D

WA-6

BJ648

6

B1D

WA-7

BJ648

6

B1D

WA-8

BJ648

6

B1D

WA-9

BJ651

6

B1D

WA-2

BJ651

6

B1D

WA-3

BJ651

6

B1D

WA-4

BJ648

6

B1D

WC

Rear axle

oil

Rear oil GL-5 80W/90,innorth (cold )china 85W/90 other area

Brake

system（L）

1

Brake fluid

V-3-QC/T670-2000

Battery

At 20℃: concentration 1.28 （full charged）

；1.16（charged 50%）；1.06（discharged, max current

15A during quick charging,5A during slow charging

Refrigerant

(g)

1500

Refrigerant

type

R134a

Table 1-19 Adjustment data

Model

BJ648

6

B1DX

A-1

BJ64

86

B1D

XA-2

BJ64

86

J1F1

B

BJ64

86

H2F1

BJ65

16

BDX

A-1

BJ65

16

BDX

A-3

BJ65

16

BDX

A-5

BJ651

6

BDX

A-4

BJ64

86

J1F2

B

BJ64

86

HJ1F

2B

BJ64

86

H2F2

BJ64

86

B1D

XA

BJ65

16

B1D

XA

BJ651

6

B1D

XA

Spark

plug

clearance (mm)

0.7~0.8

1.1

Belt

deflection

(mm)

5~7

←

OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS

·10·

Model

BJ648

6

B1DX

A-1

BJ64

86

B1D

XA-2

BJ64

86

J1F1

B

BJ64

86

H2F1

BJ65

16

BDX

A-1

BJ65

16

BDX

A-3

BJ65

16

BDX

A-5

BJ651

6

BDX

A-4

BJ64

86

J1F2

B

BJ64

86

HJ1F

2B

BJ64

86

H2F2

BJ64

86

B1D

XA

BJ65

16

B1D

XA

BJ651

6

B1D

XA

Free

travel

--

clutch pedal (mm)

5~15

←

Free travel-- brake

pedal (mm)

1~3

←

Free

angle

of

steering wheel (°)

≤20(from center to left)

←

Toe-in (mm)

3±1

←

Camber (°)

-0°20’ ±30’

←

Kingpin

inclination

10°50’ ±30’

←

Caster (°)

1°15’ ±30’

←

Engine

Model

4G64S4M

2RZ-E

Type

In-line, water cooling ,four cylinders,four strokes, electronic control multi-point injection

gasoline engine

Bore× stroke(mm
×mm)

86.5×100

95×86

Displacement

2.350

2.438

Table 1-20 Adjustment data

Model

BJ6486

FB

BJ6486

HFB

BJ6486

H1F

BJ6486

H2F

BJ6486

H2FB

BJ6486

HFB

BJ6486

HJ1FB

BJ6486

J1FB

BJ6486

J1FC

BJ6486

HJ1FC

Spark plug clearance
（mm)

0.8~1.0

Belt deflection(mm)

5~7

Free travel of clutch
pedal (mm)

5~15

Free travel of brake
pedal (mm)

1~3

Steering wheel free
angle (°)

≤20(From center to left)

Toe-in (mm)

3±1

Camber(°)

-0°20’ ±30′

Kingpin inclination

10°50’ ±30′

Caster(°)

1°15’ ±30′

Engine

Chapter 1 Main Data and Specification of VIEW Series Light-bus

·11·

Model

BJ6486

FB

BJ6486

HFB

BJ6486

H1F

BJ6486

H2F

BJ6486

H2FB

BJ6486

HFB

BJ6486

HJ1FB

BJ6486

J1FB

BJ6486

J1FC

BJ6486

HJ1FC

Model

491EQ

Type

Vertical ,in-line water cooling .four cylinder ,four strokes, electronic control one-point

injection gasoline engine

Bore × stroke(mm×
mm)

91×86

Displacement（L）

2.237

Note :“←” same as indicated value

Table1-21 Adjustment data

Model

BJ6486

B1DWA

BJ6486

B1DWA-1

BJ6486

B1DWA-2

BJ6486

B1DWA-3

BJ6486

B1DWA-4

BJ6486

B1DWA-5

BJ6486

B1DWA-6

BJ6486

B1DWA-7

Spark plug clearance
(mm)

0.8~1.0

Belt deflection (mm)

5~7

Free travel of clutch
pedal (mm)

5~15

Free travel of brake
pedal(mm)

1~3

Steering wheel free
angle (°)

≤20(from center to lift)

Toe in (mm)

3±1

Camber (°)

-0°20’ ±30′

Kingpin incliniation
(°)

10°50’ ±30′

Caster (°)

1°15’ ±30′

Engine

Model

491EQ1

Type

In-line, water cooling, four cylinders, four strokes, electronic control multi –point Injection

gasoline engine

Bore×stroke
(mm×mm)

91×86

Displacement（L）

2.237

Table1-22 Adjustment data

Model

BJ6486

B1DWA-8

BJ6486

B1DWA-9

BJ6516

B1DWA

BJ6516

B1DWA-1

BJ6516

B1DWA-2

BJ6516

B1DWA-3

BJ6516

B1DWA-4

BJ6486

B1DWC

Spark plug clearance

(mm)

0.8~1.0

Belt deflection (mm)

5~7

OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS

·12·

Model

BJ6486

B1DWA-8

BJ6486

B1DWA-9

BJ6516

B1DWA

BJ6516

B1DWA-1

BJ6516

B1DWA-2

BJ6516

B1DWA-3

BJ6516

B1DWA-4

BJ6486

B1DWC

Free travel of clutch

pedal (mm)

5~15

Free travel of brake

pedal (mm)

1~3

Steering wheel free

angle (°)

≤20(from center to left)

Toe- in (mm)

3±1

Camber (°)

-0°20’ ±30′

Kingpin inclination

10°50’ ±30′

Caster (°)

1°15’ ±30′

Engine

Model

491EQ1

Type

In-line, water cooling, four cylinders, four strokes, electronic control multi –point Injection

gasoline engine

Bore ×strok

(mm×mm)

91×86

Dispencement（L）

2.237

Note :“←” same as indicated value

Table1-23 Adjustment data

Model

BJ64

86

B1D

XA-1

BJ64

86

B1D

XA-2

BJ64

86

J1F1

B

BJ64

86

H2F1

BJ65

16

BDX

A-1

BJ65

16

BDX

A-3

BJ65

16

BDX

A-4

BJ65

16

BDX

A-5

BJ648

6

J1F2

B

BJ64

86

HJ1F

2B

BJ64

86

H2F2

BJ64

86

B1D

XA

BJ65

16B1

DXA

BJ65

16B1

DXA

-2

BJ65

16B1

DXA

-6

Compression
ratio

9.5

9.0

Rated power
(kW)(r/min)

95/5250

88/5000

Max torque
(N.m)(r/min)

196/2750

198/2600

Idle

speed

(r/min)

750±50

800/±50

During
Idle
speed

≥20.4

Lubri

catin

g oil

press

ure

(kPa)

During
runnin
g

≥170

Drive system

Chapter 1 Main Data and Specification of VIEW Series Light-bus

·13·

Model

BJ64

86

B1D

XA-1

BJ64

86

B1D

XA-2

BJ64

86

J1F1

B

BJ64

86

H2F1

BJ65

16

BDX

A-1

BJ65

16

BDX

A-3

BJ65

16

BDX

A-4

BJ65

16

BDX

A-5

BJ648

6

J1F2

B

BJ64

86

HJ1F

2B

BJ64

86

H2F2

BJ64

86

B1D

XA

BJ65

16B1

DXA

BJ65

16B1

DXA

-2

BJ65

16B1

DXA

-6

Clutch

Single disc, dry diaphram spring，hydraulic operation

Transmission

Mechanic 5+1,gears with synchronizers

Ⅰgear

3.967

4.452

Ⅱgear

2.136

2.619

Drive

ratio

Ⅲgear

1.36

1.517

Table 1-24 Adjustment data

Model

BJ6486

FB

BJ6486

HFB

BJ6486

H1F

BJ6486

H2F

BJ6486

H2FB

BJ6486

HFB

BJ6486

HJ1FB

BJ6486

J1FB

BJ6486

J1FC

BJ6486

HJ1FC

Compression ratio

8.8

Rated power

[kw（r/min）]

70/4600

Max torque

[N.m(r/min)]

178/3200

Idle speed(r/min)

780±50

During

Idle

speed

≥20.4

Lubricati

ng oil

pressure

(kPa)

During

running

≥170

Drive system

Clutch

Single disc，dry disphram spring，hydraulic operation

Transmission

Mechanic 5+1 gears with synchronizer

Ⅰgear

4.452

Ⅱgear

2.619

Drive

ratio

Ⅲgear

1.517

Note :“←” same as indicated value

Table 1-25 Adjustment data

Model

BJ6486B1

DWA

BJ6486B1

DWA-1

BJ6486B1

DWA-2

BJ6486B1

DWA-3

BJ6486B1

DWA-4

BJ6486B1

DWA-5

BJ6486B1

DWA-6

BJ6486B1

DWA-7

Compression ratio

8.8

Rated power /rpm

（kw(r/min)）

76/4300~4600

Max roque

193/3200

OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS

·14·

Model

BJ6486B1

DWA

BJ6486B1

DWA-1

BJ6486B1

DWA-2

BJ6486B1

DWA-3

BJ6486B1

DWA-4

BJ6486B1

DWA-5

BJ6486B1

DWA-6

BJ6486B1

DWA-7

[N.m(r/min)]

Idle speed (r/min)

800±50≥

During

Idle speed

≥20.4

Lubrica

tion oil

pressur

e（kPa）

During

running

≥170

Drive system

Torque converter

ratio

/

2.3

Clutch

Single disc，dry diaphram spring，hydraulic operation

/

Transmission

Mechanic 5+1 gears with synchronizer

Torque converter＋Planet gears

Ⅰgear

4.452

Ⅰgear

2.450

Ⅱgear

1.450

Ⅲgear

1

Ⅱgear

2.619

O/Dgear

0.688

Drive

ratio

Ⅲgear

1.517

Planet

Gears

ratio

Rgear

2.222

Table 1-26 Adjustment data

Modle

BJ6486B1

DWA-8

BJ6486B1

DWA-9

BJ6516B1

DWA

BJ6516B1

DWA-1

BJ6516B1

DWA-2

BJ6516B1D

WA-3

BJ6516B

1DWA-4

BJ6486B1

DWC

Compression ratio

8.8

Rated

power

/

Rpm

(kW(r/min)）

76/4300~4600

Max torque

(N.m(r/min))

193/3200

Idle speed(r/min)

800±50

During

Idle speed

≥20.4

Lubrica

ting oil

pressur

e（kPa）

During

running

≥170

Drive system

Torque converter

ratio

/

2.3

Clutch

Single disc，dry diaphram spring ，hydraulic operation

/

Transmission

Mechanic 5+1 gears with synchronizers

Torque converter＋Planet gears

Chapter 1 Main Data and Specification of VIEW Series Light-bus

·15·

Modle

BJ6486B1

DWA-8

BJ6486B1

DWA-9

BJ6516B1

DWA

BJ6516B1

DWA-1

BJ6516B1

DWA-2

BJ6516B1D

WA-3

BJ6516B

1DWA-4

BJ6486B1

DWC

Ⅰgear

4.452

Ⅰgear

2.450

Ⅱgear

1.450

Ⅲgear

1

Ⅱgear 2.619

O/Dgear

0.688

Drive

ratio

Ⅳgear 1.517

Planet gears

ratio

Rgear

2.222

Table 1-27 Adjustment data

Model

BJ648

6B1D

XA-1o

r -2

BJ64

86

J1F1

B

BJ64

86

2F1

BJ65

16

BDX

A-1

BJ65

16

BDX

A-3

BJ65

16

DXA-

4

BJ65

16

DXA-

5

BJ64

86

1F2B

BJ64

86

J1F2

B

BJ64

86

2F2

BJ64

86

1DX

A

BJ65

16

B1D

XA

BJ65

16

B1D

XA-2

BJ65

16

B1D

XA-6

Ⅳ gear

1.000

1.000

Ⅴ gear

0.856

0.854

Driv

e

ratio

R gear

3.578

4.473

Propeller shaft

type

Tubular，exposed needle bearing, universal joint

Rear axle

Integrated banjo type or tubular type

Final drive

Single hyperbolic bevel gear

Final drive

ratio

4.1

4.27

Differntial

Symmetric bevel gear type

Half shaft

Semi-floating

Running system

front

Torsion bar spring，double cross arm independent suspention

Suspen

tion rear

Longitudinal leaf spring; non-independent suspension

Tire

195/70R15C

195/70R15C or 205/70R15

Front

325

325/250

Tire

pressur
e (kPa) rear

450

450/250

Table 1-28 Adjustment data

Model

BJ6486H

FBor FB

BJ6486H

1F

BJ6486H

2F

BJ6486H

2FB

BJ6486H

FB

BJ6486H

J1FB

BJ6486J

1FB

BJ6486J

1FC

BJ6486H

J1FC

Ⅳ gear

1.000

Ⅴ gear

0.854

Drive

ratio

R gear

4.473

OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS

·16·

Model

BJ6486H

FBor FB

BJ6486H

1F

BJ6486H

2F

BJ6486H

2FB

BJ6486H

FB

BJ6486H

J1FB

BJ6486J

1FB

BJ6486J

1FC

BJ6486H

J1FC

Prepoller shaft

type

Tubular，exposed needle bearing, universal joint

Rear axle

Integrate bonjo type or tubular type

Final drive

Single hyperholic bevel rear

Final drive ratio

4.556

Differential

Symmetric bevel gear type

Half shaft

Semi-floating

Running system

Front

Torsion bar spring，double cross arm independent suspension

Suspens

ion

Rear

Longitudinal leaf spring; non-independent suspension

Tire

185R14

Front

325

Tire

pressure

(kPa)

Rear

450

Table 1-29 Adjustment data

Model

BJ64

86B

1DW

A

BJ64

86B1

DWA

-1

BJ64

86B1

DWA

-3

BJ64

86B1

DWA

-4

BJ64

86B1

DWA

-5

BJ64

86B1

DWA

-6

BJ64

86B1

DWA

-7

BJ64

86B1

DWA

-8

BJ64

86B1

DWA

-9

BJ65

16B1

DWA

BJ65

16B1

DWA

-1

BJ65

16B1

DWA

-2

BJ65

16B1

DWA

-3

BJ6516

B1DWA

-4

BJ64

86B1

DWC

Ⅳgear

1.000

/

Ⅴgear

0.854

/

Drive

ratio

R gear

4.473

/

Propeller

shaft type

Tubular，exposed，needle bearing universal joint

Rear axle

Whole banjo type of tubular type

Final drive

Single hyperbolic bevel gear

Final drive

ratio

4.556

Differential

Symmetric bevel gear type

Half shaft

Semi -floating

Running system

Front

Torsion bar spring, double cross arm independent suspension

Susp

ension

Rrear

Longtudinal leaf spring non-independent suspension

Tire

185R14

195/70R15C

185R14

Front

325

Tire

press
ure(k

Pa)

Rear

450

Chapter 1 Main Data and Specification of VIEW Series Light-bus

·17·

Table 1-30 Steering gear and brake

Model

BJ648

6B1D

XA-1o

r-2

BJ648

6J1F1

B

BJ648

6H2F

1

BJ651

6XA-

1or -2

BJ651

6XA-

3

BJ648

6J1F2

B

BJ648

6HJ1

F2B

BJ648

6H2F

2

BJ648

6B1D

XA

BJ651

6B1D

XA

BJ651

6B1D

XA-4

BJ65

16B1

DXA

-5

BJ65

16B1

DXA-

6

Steering gear

Rack and pinion

Drive ratio

36.42

Left

37°±0.3°

Max Wheel

turning

angle

Right

34°±0.3°

Steering Wheel

position

Left

Service brake

Hydraulic，vacuum boosting，dual circuits brake，front disk/rear drum brake

Vehicle body

Unibody

Wire hauness

Negative ground

Rated voltage

（V）

12

Battery

model

N50Z

Alternator

model

90A

Japanese

Starter model

Japanese

QDY1218（Japanese）

Vehi

cle

body

and

elect

ric

devi

ce

Compressor

10PC15

10PA17C

Table 1-31 Steering gear and brake

Model

BJ6486

HFB0rFB

BJ6486

H1F

BJ6486

H2F

BJ6486

2FB

BJ6486

HFB

BJ6486

HJ1FB

BJ6486

J1FB

BJ6486

J1FC

BJ6486

HJ1FC

Steering gear

Rack and pinion

Drive ratio

36.42

Left

37°±0.3°

Max wheel

truning

angle

Right

34°± 0.3°

Steering wheel position

Left

Running brake

Hydraulic, vacuum boosting，dual circuits brake, front disc/rear drum brake

Vehecle

body

Unibody

Wire harness

Negative ground

Vehicle

body and

electric

device

Ratded

voltage (V)

12

OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS

·18·

Model

BJ6486

HFB0rFB

BJ6486

H1F

BJ6486

H2F

BJ6486

2FB

BJ6486

HFB

BJ6486

HJ1FB

BJ6486

J1FB

BJ6486

J1FC

BJ6486

HJ1FC

Battery

model

N50Z

Alternator

model

65A

Starter

model

QD121

Compressor

V50

Table 1-32 Steering gear and brake

Model

BJ6486B

1DWA

BJ6486B

1DWA-1

BJ6486B

1DWA-1

or-2or-3

BJ6486B

1DWA-4

or –5or-6

BJ6486B1

DWA-7or-8

or-9

BJ6516

B1DWA

BJ651

6B1DWA

-10r-2

BJ6516

B1DWA-

30r-4

BJ6486

B1DWC

Steering gear

Rear and rack

Transmission

ratio

36.42

Lifut

37°±0.3°

Max

Wheel

turning

angle

Right

34°± 0.3°

Steering wheel

position

Left

Running brake

Hydraulic，vacuum booating ，daul circuits brake ，front disc ，rear drum brake

Vehicle

body

All load –brearing metal body

Harness

Negative prond

Rated

voltage

(V)

12

Battry

model

N50Z

Alternator

model

65A

Stater

model

QD121

Vehicl

e body

and

electri

c

device

compress

or

V50

Chapter 1 Main Data and Specification of VIEW Series Light-bus

·19·

1.1.2 Main data and specification of VIEW BJ6536

Table1-33

Vehicle model

BJ6536B1DBA-2 BJ6536B1DBA-4 BJ6536B1DDA-4

BJ6536B1DW

A-2

BJ6536B1DW

A-1

Drive Type

4×2 rear axle drive

Persons in cab

6～9

7-9

7-9

6-9

10-12

L

5320

5320、5385

5320、5385

5320

5320

W

1690

1690

1690

1690

1690

Overall

dimensions

（mm）

H

2050

2050、2225

2050、2225

2050

2050

Wheel base （mm）

2590

2890

2890

2890

2890

Front

1460

1460

1460

1460

1460

Wheel

track

（mm）

Rear

1440

1440

1440

1440

1440

Max Speed

（km/h）

≥95

≥100

≥110

≥110

≥120

Max Climbing slope

（%）

≥22

≥22

≥30

≥30

≥38

Min ground

clearance（mm）

≥160

≥160

≥160

≥165

≥160

Curb weight（kg）

1785

1785、1825

1840、1865

1695

Total weight（kg）

2484

2484

2425、2450

2628

Engine

BJ483ZQB

BJ486ZQ

YC4F90-21

BJ491EQ1

BJ491EQ1

Type

Four cylinders，in-line， water

cooling，direct injection， turbocharger

diesel engine

Four cylinders，

in-line water

cooling，Turbo

charger diesel

engine

In-line，water cooling，four

cylinders，four strokes，

electronic control multi-point

injection gasoline engine

Bore×Stroke（mm）

83×100

86×100

92×100

91×86

91×86

Compression ratio

17．5

18.1

17．5

8.8

8.8

Reted power/Rpm

（kw/rpm）

46/3300

52/3300

65/3400

76/4300-4600 76/4300-4600

Max torque/Rpm

（N.m/rpm）

150/2200

175/1900-2300

215/1900-2200

193/2000-2600 193/2000-2600

Diaplacement(L)

2.164

2.324

2.66

2.237

2.237

Engine Lubricating

system (L)

4.5

4．5

7．5

4.2

4.2

Engine coolanting

system (L)

10．1

Fuel tank volume(L)

65

65/70

65/70

65

65

OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS

·20·

Vehicle model

BJ6536B1DBA-2 BJ6536B1DBA-4 BJ6536B1DDA-4

BJ6536B1DW

A-2

BJ6536B1DW

A-1

Fuel consumption(at

50km/h,full

payload,good road)

L/100km)

≤9

≤8.5

≤9.5

≤

≤9.5

Model

ZSY08

ZSY08

035H

5RYA

Transm

ission

Type

Mechanic 5+1 gears with synchronizer

Clutch

Single plate, dry type diaphragm spring

Type

Whole banjo type, punch axle housing

Final drive

ratio

4.1

4.556

4.1

Final drive

ratio

4．556

Rear

axle

Rear axle

(L)

2．2（85W/90）

Type

Pinion and rack

Steerin-

g gear

Transmissi

on (L)

1

Sevice brake

Hydraulic,vacuum boosting , dual circuits front disk,rear drum brake，

King

–pin

inclinati

on

-10°50′±30′ -10°50′±30′ -10°50′±30′

-10°50′±

30′

-10°50′±

30′

Caster

1°15′±30′

1°15′±30′

1°15′±30′

1°15′±30

′

1°15′±30

′

Camber

0°20′±30′

0°20′±30′

0°20′±30′

0°20′±30

′

0°20′±30

′

Front

wheel

alignment

Toe-in

1～5 mm

1～5 mm

1～5 mm

1～5 mm

3±1 mm

Max Wheel turning

angle（°）

34～37

34～37

34～37

34～37

34～37

Free travel of brake

pedal（mm）

1～3

1～3

1～3

1～3

1～3

Parking brake type

Steel cable（Wheel brake）

Front

Torsion bar spring，double crose arm independent suspension，hydraulic two –way

telescopic shock absorber

Suspenti

on

system

Rear

Longitudinal half –elliptic leaf spring ，non –independent suspension

Hydraulic two –way telescopic shock absorber

Type

Negative ground

Electrica

l device

Rated

voltage

12V

Type of Tire and

185R14: 325

185R14C:325

185R14C:325

185R14C:325 185R14C：325

Chapter 1 Main Data and Specification of VIEW Series Light-bus

·21·

Vehicle model

BJ6536B1DBA-2 BJ6536B1DBA-4 BJ6536B1DDA-4

BJ6536B1DW

A-2

BJ6536B1DW

A-1

Tire pressure (kPa)

195/70R15:250

195/70R15:250 195/70R15:250

Type of Tire and

Tire pressure（kPa）

185R14:450

185R14C:450

195/70R15:300

185R14C:450

195/70R15:300

185R14C:450

195/70R15:300

185R14C：450

Type of Rim

7JJ×15

Table1-34

Vehicle model

BJ6536B1DBA-1 BJ6536B1DBA-5

BJ6536B1DDA

-5

BJ6536B1DBA-4

BJ6536B1DDA

-4

Drive Type

4×2 Rear axle drive

Persons in cab

10～12

10-14

10-15

6-9

6-9

L

5320

5320、5385

5320、5385

5320、5385

5320、5385

W

1690

1690

1690

1690

1690

Over all

dimensions

（mm）

H

2050

2050、2225

2050、2225

2050、2225

2050、2225

Wheel base （mm）

2890

2890

2890

2890

2890

front

1460

1460

1460

1460

1460

Wheel

track

（mm）

rear

1440

1440

1440

1440

1440

Max Speed（km/h）

≥95

≥100

≥110

≥100

≥110

Max Climbing slope

（%）

≥22

≥25

≥30

≥25

≥30

Min ground

clearance（mm）

≥160

≥160

≥160

≥160

≥160

Curb weight（kg）

1785

1785、1825

1865、1890

1785、1825

1840、1865

Gross weight（kg）

2718

2952

3032、3057

2484

2425、2450

Engine

BJ483ZQB

BJ486ZQ

YC4F90-21

BJ486ZQ

YC4F90-21

Type

Four cylinders，

in-line， water

cooling，

supercharging，

diesel engine、

Four cylinders，

in-line， water

cooling，direct

injection，diesel

engine

Four cylinders，

in-line， water

cooling，direct

injection，diesel

engine

Four cylinders，

in-line， water

cooling，direct

injection，diesel

engine

Four ylinders，

in-line， water

cooling，direct

injection，diesel

engine

Bore×Stroke（mm）

83×100

86×100

92×100

86×100

92×100

Compression ratio

17．5

18.1

17．5

18.1

17．5

Reted power/Rpm

（kw/rpm）

46/3300

52/3300

65/3400

52/3300

65/3400

Max torque/Rpm

（N.m/rpm

150/2200

175/1900-2300

215/1900-2200

175/1900-2300

215/1900-2200

Diaplacement

2.164（L）

2.324（L）

2.66（L）

2.324（L）

2.66（L）

OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS

·22·

Vehicle model

BJ6536B1DBA-1 BJ6536B1DBA-5

BJ6536B1DDA

-5

BJ6536B1DBA-4

BJ6536B1DDA

-4

Engine oil (L)

4.5

4．5

7．5

4．5

7．5

Engine coolant (L)

10．1

10．1

10．1

10．1

10．1

Fuel tank (L)

65

65/70

65

65

65

Fuel consumption(at

50km/h,full

payload,good road)

L/100km)

≤9

≤8.5

≤9.5

≤8.5

≤9.5

Model

Transm

ission

Type

Mechanic 5+1 gears with synchronizer

Clutch

Single disc dry, diaphram spring, hydraulic operration

Type

Whole banjo type , punch axle housing

Final drive

ratio

4.1

4.556

4.1

4．556

4．1

Rear

axle

Rear axle

(L)

2．2（85W/90） 2．2（85W/90） 2.2（85W/90）

2.2（85W/90）

2.2（85W/90）

Type

Rear and rack

Steerin

g gear

Transmissi

on (L)

1

Brake system

Hydraulic,vacuum boosting ,dual circuits front

disk,rear drum brake

King

–pin

inclinati

on

-10°50′±30′ -10°50′±30′

-10°50′±30

′

-10°50′±30′

-10°50′±

30′

Caster

1°15′±30′

1°15′±30′ 1°15′±30′

1°15′±30′

1°15′±30

′

Camber 0°20′±30′

0°20′±30′ 0°20′±30′

0°20′±30′

0°20′±30

′

Front

wheel

alignment

date

Toe-in

1～5 mm

1～5 mm

1～5 mm

1～5 mm

1～5 mm

Max Wheel turning

angle（°）

34～37

34～37

34～37

34～37

34～37

Free travel of brake

pedal（mm）

1～3

1～3

1～3

1～3

1～3

Parkong brake type

Steel cable （Wheel brake）

Front

Torsion bar spring，double cross arm independent suspension, hydraulic two –way

telescopic shack absorber

Suspenti

on

system

Rear

Longitudinal half –elliptic leaf spring，non –independent suspension,

hydraulic two –way telescopic shack absorber

Chapter 1 Main Data and Specification of VIEW Series Light-bus

·23·

Vehicle model

BJ6536B1DBA-1 BJ6536B1DBA-5

BJ6536B1DDA

-5

BJ6536B1DBA-4

BJ6536B1DDA

-4

Type

Negative ground

Electrica

l device

Rated

voltage

12V

Type of Tire andTire

pressure (kPa)

185R14: 325

185R14C:325

195/70R15:250

185R14C:325

195/70R15:250

185R14C:325

195/70R15:250

185R14C:325

195/70R15:25

0

Type of Tire and

Tire pressure (kPa)

185R14:450

185R14C:450

195/70R15:300

185R14C:450

195/70R15:300

185R14C:450

195/70R15:300

185R14C:450

195/70R15:30

0

1.2 Technical data of BJ491EQ1 gasoline engine

1.2.1 General structure of gasoline engine

Gasoline engine is a type of complicated machine that transforms heat energy of fuel into mechanical

operation. A gasoline engine contains the following mechanisms and systems:

1.2.11 Crank-connecting rod mechanism

The function of crank-connecting rod mechanism is to change reciprocating motion of piston into rotation

movement of crankshaft, and change gas pressure on top of piston into torque, producing output through

crankshaft.

Crank-connecting rod mechanism contains piston / connecting rod assemblies and crankshaft/flywheel

assemblies.

1.2.1.2 Cylinder block and cylinder head

Cylinder block and cylinder head form piston motion space and gasoline engine combustion chamber in

which air-fuel mixture is burning. The cylinder block and cylinder head are the framework of a gasoline engine,

on which all moving parts and auxiliary systems are supported and installed.

1.2.1.3 Valve train

Valve train discharges exhaust gas and sucks in air at specified timing to help combustion inside the engine.

Valve train includes valves and driving assemblies (tappet, push rod, rocker arm, rocker arm shaft, camshaft,

timing chain sprocket and timing chain etc.)

Air intake/exhaust system is composed of air cleaner, intake/exhaust manifolds/pipes, throttle body, muffler

and three-way catalytic converter etc.

1.2.1.4 Fuel supply system

Fuel supply system turns gasoline into combustible mixture according to the working requirement of gasoline

engine, and continuously supplies cylinder to meet the needs during combustion process.

Fuel supply system is mainly composed of fuel tank, electric fuel pump, fuel filter, fuel injector, pressure

regulator and fuel pipeline etc.

1.2.1.5 Lubrication system

Lubrication system is to deliver engine oil (lubricant) to friction surfaces of moving parts to perform

antifriction, cooling, cleaning and antirust functions, so as to reduce friction resistance and wear, take away the

heat generated during friction that ensure normal working of gasoline and prolong its service life.

BJ491EQ1 multi point electronic fuel injection gasoline engine combines to use pressure and splash

lubrication methods.

The lubrication system is mainly composed of oil strainer, oil pump, oil filter and lubricant oil passages etc.