Nissan Pathfinder (2005 year). Instruction — part 257
DRIVE SHAFT
FAX-13
C
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M
A
B
FAX
2005 Pathfinder
●
Secure boot band so that dimension "M" meets specification
as shown.
9.
After installing the housing to the shaft, rotate the boot to check
that it is positioned correctly. If the boot is not positioned cor-
rectly, remove the old boot bands then reposition the boot and
secure the boot with new boot bands.
Dimension "M"
: 1.0 – 4.0 mm (0.39 – 1.57 in)
DSF0047D
FAX-14
SERVICE DATA AND SPECIFICATIONS (SDS)
2005 Pathfinder
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
Wheel Bearing
EDS001IA
Drive Shaft
EDS001IB
Wheel bearing axial end play
0.05 mm (0.002 in) or less
Wheel Side
Final Drive Side
Drive shaft joint type
Final drive side
Rzeppa
Wheel side
Rzeppa
Grease
Quality
Genuine NISSAN Grease or equivalent
Capacity
Final drive side
120 - 140 g (4.23 - 4.94 oz)
Wheel side
115 - 135 g (4.01 - 4.76 oz)
Boot installed length "L"
Final drive side
163.9 - 164.3 mm (6.45 - 6.47 in)
Wheel side
135.1 mm (5.32 in)
SDIA1736E
SDIA1736E
FFD-1
FRONT FINAL DRIVE
D DRIVELINE/AXLE
CONTENTS
C
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H
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M
SECTION
A
B
FFD
2005 Pathfinder
PRECAUTIONS . . . . . . . . . . . . . . .. 2
Service Notice or Precautions . . . . . . . . .. 2
PREPARATION . . . . . . . . . . . . . . ... 3
Special Service Tools . . . . . . . . . . . ... 3
Commercial Service Tools . . . . . . . . . . 5
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING . . . . . . . . . . . . 6
NVH Troubleshooting Chart . . . . . . . . . . 6
DESCRIPTION . . . . . . . . . . . . . . . 7
Cross-Sectional View . . . . . . . . . . . ... 7
DIFFERENTIAL GEAR OIL . . . . . . . . . . 8
Changing Differential Gear Oil . . . . . . . . . 8
DRAINING . . . . . . . . . . . . . . . . 8
FILLING . . . . . . . . . . . . . . . . . 8
Checking Differential Gear Oil . . . . . . . . .. 8
OIL LEAKAGE AND OIL LEVEL . . . . . . ... 8
FRONT OIL SEAL . . . . . . . . . . . . . .. 9
Removal and Installation . . . . . . . . . . .. 9
REMOVAL . . . . . . . . . . . . . . . . 9
INSTALLATION . . . . . . . . . . . . ... 10
SIDE OIL SEAL . . . . . . . . . . . . . . 12
Removal and Installation . . . . . . . . . . 12
REMOVAL . . . . . . . . . . . . . . ... 12
INSTALLATION . . . . . . . . . . . . ... 12
REAR COVER GASKET . . . . . . . . . . ... 13
Removal and Installation . . . . . . . . . . 13
REMOVAL . . . . . . . . . . . . . . ... 13
INSTALLATION . . . . . . . . . . . . ... 13
FRONT FINAL DRIVE ASSEMBLY . . . . . . .. 14
Removal and Installation . . . . . . . . . . 14
REMOVAL . . . . . . . . . . . . . . ... 14
INSTALLATION . . . . . . . . . . . . ... 15
Disassembly and Assembly . . . . . . . . . 16
SERVICE DATA AND SPECIFICATIONS (SDS) . .. 36
General Specifications . . . . . . . . . . . 36
Inspection and Adjustment . . . . . . . . . . 36
FFD-2
PRECAUTIONS
2005 Pathfinder
PRECAUTIONS
PFP:00001
Service Notice or Precautions
UDS000WI
●
Before starting diagnosis of the vehicle, understand the symptoms well. Perform correct and systematic
operations.
●
Check for the correct installation status prior to removal or disassembly. When matching marks are
required, be certain they do not interfere with the function of the parts they are applied to.
●
Overhaul should be done in a clean work area, a dust proof area is recommended.
●
Before disassembly, completely remove sand and mud from the exterior of the unit, preventing them from
entering into the unit during disassembly or assembly.
●
Always use shop paper for cleaning the inside of components.
●
Avoid using cotton gloves or a shop cloth to prevent the entering of lint.
●
Check appearance of the disassembled parts for damage, deformation, and abnormal wear. Replace
them with new ones if necessary.
●
Gaskets, seals and O-rings should be replaced any time the unit is disassembled.
●
Clean and flush the parts sufficiently and blow them dry.
●
Be careful not to damage sliding surfaces and mating surfaces.
●
When applying sealant, remove the old sealant from the mating surface; then remove any moisture, oil,
and foreign materials from the application and mating surfaces.
●
In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If a
tightening sequence is specified, observe it.
●
During assembly, observe the specified tightening torque.
●
Add new differential gear oil, petroleum jelly, or multi-purpose grease, as specified.
PREPARATION
FFD-3
C
E
F
G
H
I
J
K
L
M
A
B
FFD
2005 Pathfinder
PREPARATION
PFP:00002
Special Service Tools
UDS000WJ
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name
Description
ST29020001
(J-24319-01)
Puller
Separating the upper link ball joint stud
KV38108300
(J-44195)
Flange wrench
Removing and installing drive pinion lock nut
KV381054S0
(J-34286)
Puller
Removing front oil seal
ST30720000
(J-25405)
Drift
●
Installing front oil seal
●
Installing side oil seal
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
ST27863000
(
—
)
Drift
●
Installing front oil seal
●
Installing side oil seal
a: 74.5 mm (2.933 in) dia.
b: 62.5 mm (2.461 in) dia.
ST3127S000
(J-25765-A)
Preload gauge
1: GG91030000
(J-25765)
Torque wrench
2: HT62940000
(
—
)
Socket adapter (1/2
″
)
3: HT62900000
(
—
)
Socket adapter (3/8
″
)
Measuring pinion bearing preload and total
preload
NT143
NT771
ZZA0601D
ZZA0811D
ZZA1003D
NT124
FFD-4
PREPARATION
2005 Pathfinder
KV10111100
(J-37228)
Seal cutter
Removing rear cover
ST3306S001
(
—
)
Differential side bearing puller set
1: ST33051001
(J-22888-20)
Puller
2: ST33061000
(J-8107-2)
Base
Removing and installing side bearing inner
race
a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia.
ST30031000
(J-22912-01)
Replacer
Removing pinion rear bearing inner race
KV38100600
(J-25267)
Drift
Installing side bearing adjusting shim
ST30613000
(J-25742-3)
Drift
Installing pinion rear bearing outer race
a: 72 mm (2.83 in) dia.
b: 48 mm (1.89 in) dia.
ST30611000
(J-25742-1)
Drift bar
Installing pinion rear bearing outer race (Use
with ST30613000)
KV38100200
(J-26233)
Drift
Installing pinion front bearing outer race
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia.
Tool number
(Kent-Moore No.)
Tool name
Description
S-NT046
NT072
ZZA0700D
SDIA0429J
ZZA1000D
S-NT090
ZZA1143D
PREPARATION
FFD-5
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A
B
FFD
2005 Pathfinder
Commercial Service Tools
UDS000WK
ST30901000
(J-26010-01)
Drift
Installing pinion rear bearing inner race
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.
ST33200000
(J-26082)
Drift
Installing pinion front bearing inner race
a: 60 mm (2.36 in) dia.
b: 44.5 mm (1.752 in) dia.
ST33230000
(J-35867)
Drift
Installing side bearing inner race
a: 51 mm (2.01 in) dia.
b: 41 mm (1.61 in) dia.
c: 28 mm (1.10 in) dia.
(J-34309)
Differential shim selector tool
Adjusting bearing preload and pinion gear
height
(J-25269-18)
Side bearing disc (2 Req'd)
Selecting pinion height adjusting washer
Tool number
(Kent-Moore No.)
Tool name
Description
ZZA0978D
ZZA1002D
ZZA1046D
NT134
NT135
Tool name
Description
Power tool
Loosening nuts and bolts
PBIC0190E
FFD-6
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
2005 Pathfinder
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
PFP:00003
NVH Troubleshooting Chart
UDS000WL
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×
: Applicable
Reference page
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NVH
in
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c
ti
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NVH
in
F
AX,
RAX,
F
S
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R
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c
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N
V
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in
W
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on.
N
V
H
in
W
T
s
ec
ti
on.
NVH
in
F
AX
a
n
d
R
AX
section.
NVH
in
B
R
s
e
c
ti
o
n
.
NVH
in
P
S
s
e
c
ti
o
n
.
Possible cause and SUSPECTED PARTS
G
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G
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a
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im
p
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w
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Ba
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ash
inco
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C
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pani
on
fl
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exce
ssi
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runou
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G
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a
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o
il
imp
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p
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r
PROPEL
LER
S
HAFT
AXL
E
A
ND
SUSPENSION
TIRES
ROAD
W
H
EE
L
DRIVE
SHAFT
BRAKE
S
STE
E
RI
NG
Symptom
Noise
×
×
×
×
×
×
×
×
×
×
×
×
×
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