Nissan Pathfinder (2005 year). Instruction — part 246
TIMING CHAIN
EM-73
C
D
E
F
G
H
I
J
K
L
M
A
EM
2005 Pathfinder
c.
Put a paint mark on crankshaft pulley aligning with angle mark
on crankshaft pulley bolt. Then, further retighten bolt by 60
°
(equivalent to one graduation).
17. Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns
smoothly.
18. Install oil pans (upper and lower). Refer to
EM-26, "Removal and Installation"
.
19. Install rocker covers (right and left banks). Refer to
EM-40, "Removal and Installation"
.
20. Installation of the remaining components is in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluid leaks, lubricant leaks and exhaust gases leaks.
●
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to
MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS"
.
●
Use procedure below to check for fuel leakage.
●
Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
●
Start engine. With engine speed increased, check again for fuel leakage at connection points.
●
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
●
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
●
Bleed air from lines and hoses of applicable lines, such as in cooling system.
●
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
PBIC2916E
Item
Before starting engine
Engine running
After engine stopped
Engine coolant
Level
Leakage
Level
Engine oil
Level
Leakage
Level
Other oils and fluid*
Level
Leakage
Level
Fuel
Leakage
Leakage
Leakage
EM-74
CAMSHAFT
2005 Pathfinder
CAMSHAFT
PFP:13001
Removal and Installation
EBS00NJY
1.
Intake valve timing control solenoid
valve (right bank)
2.
Gasket
3.
Camshaft bracket (No. 2 to 4)
4.
Camshaft (EXH)
5.
Camshaft (INT)
6.
Camshaft bracket (No. 1)
7.
Dowel pin
8.
Valve lifter
9.
O-ring
10.
Timing chain tensioner (secondary)
(right bank)
11.
Spring
12. Plunger
13.
Timing chain tensioner (secondary)
(left bank)
14.
Cylinder head (right bank)
15. Cylinder head (left bank)
16. O-ring
17.
Camshaft position sensor (PHASE)
(right bank)
18.
Camshaft position sensor (PHASE)
(left bank)
19. Intake valve timing control solenoid
valve (left bank)
PBIC2930E
CAMSHAFT
EM-75
C
D
E
F
G
H
I
J
K
L
M
A
EM
2005 Pathfinder
REMOVAL
1.
Remove front timing chain case, camshaft sprocket, timing chain and rear timing chain case. Refer to
.
2.
Remove camshaft position sensor (PHASE) (right and left
banks) from cylinder head back side.
CAUTION:
●
Handle carefully to avoid dropping and shocks.
●
Do not disassemble.
●
Do not allow metal powder to adhere to magnetic part at
sensor tip.
●
Do not place sensors in a location where they are
exposed to magnetism.
3.
Remove intake valve timing control solenoid valves.
●
Discard intake valve timing control solenoid valve gaskets and
use new gaskets for installation.
4.
Remove camshaft brackets.
●
Mark camshafts, camshaft brackets and bolts so they are placed in the same position and direction for
installation.
●
Equally loosen camshaft bracket bolts in several steps in
reverse order as shown.
5.
Remove camshafts.
6.
Remove valve lifters.
●
Identify installation positions, and store them without mixing them up.
KBIA1046E
SEM443GA
PBIC2050E
EM-76
CAMSHAFT
2005 Pathfinder
7.
Remove timing chain tensioner (secondary) from cylinder head.
●
Remove timing chain tensioner (secondary) with its stopper
pin attached.
NOTE:
Stopper pin was attached when timing chain (secondary) was
removed.
INSPECTION AFTER REMOVAL
Camshaft Runout
1.
Put V-block on precise flat table, and support No. 2 and 4 journal
of camshaft.
CAUTION:
Do not support journal No. 1 (on the side of camshaft
sprocket) because it has a different diameter from the other
three locations.
2.
Set dial indicator vertically to No. 3 journal.
3.
Turn camshaft to one direction with hands, and measure the
camshaft runout on dial indicator. (Total indicator reading)
4.
If it exceeds the limit, replace camshaft.
Camshaft Cam Height
1.
Measure the camshaft cam height with micrometer.
2.
If wear exceeds the limit, replace camshaft.
Camshaft Journal Oil Clearance
CAMSHAFT JOURNAL DIAMETER
●
Measure the outer diameter of camshaft journal with microme-
ter.
CAMSHAFT BRACKET INNER DIAMETER
●
Tighten camshaft bracket bolt with the specified torque. Refer to
for the tighten-
ing procedure.
PBIC2111E
Standard
: Less than 0.02 mm (0.0008 in)
Limit
: 0.05 mm (0.0020 in)
PBIC0929E
Standard:
Intake
: 45.465 - 45.655 mm (1.7900 - 1.7974 in)
Exhaust
: 45.075 - 45.265 mm (1.7746 - 1.7821 in)
Limit:
Intake
: 45.265 mm (1.7821 in)
Exhaust
: 44.875 mm (1.7667 in)
EMQ0072D
Standard:
No. 1
: 25.935 - 25.955 mm (1.0211 - 1.0218 in)
No. 2, 3, 4
: 23.445 - 23.465 mm (0.9230 - 0.9238 in)
PBIC0040E
CAMSHAFT
EM-77
C
D
E
F
G
H
I
J
K
L
M
A
EM
2005 Pathfinder
●
Measure the inner diameter “A” of camshaft bracket with bore
gauge.
CAMSHAFT JOURNAL OIL CLEARANCE
●
(Oil clearance) = (Camshaft bracket inner diameter) – (Camshaft journal diameter).
●
If the calculated value exceeds the limit, replace either or both camshaft and cylinder head.
NOTE:
Camshaft bracket cannot be replaced as a single part, because it is machined together with cylinder head.
Replace whole cylinder head assembly.
Camshaft End Play
●
Install dial indicator in thrust direction on front end of camshaft.
Measure the end play of dial indicator when camshaft is moved
forward/backward (in direction to axis).
●
Measure the following parts if out of the limit.
–
Dimension “A” for camshaft No. 1 journal
–
Dimension “B” for cylinder head No. 1 journal bearing
●
Refer to the standards above, and then replace camshaft and/or
cylinder head.
Camshaft Sprocket Runout
1.
Put V-block on precise flat table, and support No. 2 and 4 journal of camshaft.
CAUTION:
Do not support journal No. 1 (on the side of camshaft sprocket) because it has a different diameter
from the other three locations.
Standard:
No. 1
: 26.000 - 26.021 mm (1.0236 - 1.0244 in)
No. 2, 3, 4
: 23.500 - 23.521 mm (0.9252 - 0.9260 in)
PBIC1645E
Standard:
No. 1
: 0.045 - 0.086 mm (0.0018 - 0.0034 in)
No. 2, 3, 4
: 0.035 - 0.076 mm (0.0014 - 0.0030 in)
Limit
: 0.15 mm (0.0059 in)
Standard
: 0.115 - 0.188 mm (0.0045 - 0.0074 in)
Limit
: 0.24 mm (0.0094 in)
SEM864E
Standard
: 27.500 - 27.548 mm (1.0827 - 1.0846 in)
Standard
: 27.360 - 27.385 mm (1.0772 - 1.0781 in)
KBIA2404J
EM-78
CAMSHAFT
2005 Pathfinder
2.
Measure the camshaft sprocket runout with dial indicator. (Total
indicator reading)
●
If it exceeds the limit, replace camshaft sprocket.
Valve Lifter
Check if surface of valve lifter has any wear or cracks.
●
If anything above is found, replace valve lifter. Refer to
.
Valve Lifter Clearance
VALVE LIFTER OUTER DIAMETER
●
Measure the outer diameter at 1/2 height of valve lifter with
micrometer since valve lifter is in barrel shape.
VALVE LIFTER HOLE DIAMETER
●
Measure the inner diameter of valve lifter hole of cylinder head
with inside micrometer.
VALVE LIFTER CLEARANCE
●
(Valve lifter clearance) = (Valve lifter hole diameter) – (Valve lifter outer diameter), Refer to
.
Limit
: 0.15 mm (0.0059 in)
PBIC0930E
KBIA0182E
Standard (Intake and exhaust)
: 33.977 - 33.987 mm (1.3377 - 1.3381 in)
JEM798G
Standard (Intake and exhaust)
: 34.000 - 34.016 mm (1.3386 - 1.3392 in)
SEM867E
Standard (Intake and exhaust)
: 0.013 - 0.039 mm (0.0005 - 0.0015 in)
CAMSHAFT
EM-79
C
D
E
F
G
H
I
J
K
L
M
A
EM
2005 Pathfinder
●
If the calculated value is out of the standard, referring to each standard of valve lifter outer diameter and
valve lifter hole diameter, replace either or both valve lifter and cylinder head.
INSTALLATION
1.
Install timing chain tensioners (secondary) on both sides of cyl-
inder head.
●
Install timing chain tensioner with its stopper pin attached.
●
Install timing chain tensioner with sliding part facing down-
ward on right-side cylinder head, and with sliding part facing
upward on left-side cylinder head.
●
Install new O-rings as shown.
2.
Install valve lifters.
●
Install it in the original position.
3.
Install camshafts.
●
Install camshaft with dowel pin attached to its front end face
on the exhaust side.
●
Follow your identification marks made during removal, or fol-
low the identification marks that are present on new cam-
shafts for proper placement and direction.
●
Install camshaft so that dowel pin hole and dowel pin on front
end face are positioned as shown. (No. 1 cylinder TDC on its
compression stroke)
NOTE:
●
Large and small pin holes are located on front end face of
camshaft (INT), at intervals of 180
°
. Face small dia. side
pin hole upward (in cylinder head upper face direction).
●
Though camshaft does not stop at the portion as shown, for
the placement of cam nose, it is generally accepted cam-
shaft is placed for the same direction as shown.
PBIC2111E
KBIA1071E
Bank
INT/EXH
Dowel pin
Paint marks
Identification
mark
M1
M2
RH
INT
No
Green
No
RE
EXH
Yes
No
White
RE
LH
INT
No
Green
No
LH
EXH
Yes
No
White
LH
KBIA1009E
PBIC2478E
EM-80
CAMSHAFT
2005 Pathfinder
4.
Install camshaft brackets.
●
Remove foreign material completely from camshaft bracket
backside and from cylinder head installation face.
●
Install camshaft bracket in original position and direction as
shown.
●
Install camshaft brackets (No. 2 to 4) aligning the stamp
marks as shown.
NOTE:
There are no identification marks indicating left and right for
camshaft bracket (No. 1).
●
Apply liquid gasket to mating surface of camshaft bracket (No.
1) as shown on right and left banks.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-45, "Recommended Chemical Products and Sealants"
.
PBIC2051E
PBIC2052E
PBIC2660E
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст