Nissan Pathfinder (2005 year). Instruction — part 440
SIDE OIL SEAL
TF-139
[ATX14B]
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TF
2005 Pathfinder
SIDE OIL SEAL
PFP:33142
Removal and Installation
EDS001KA
REMOVAL
1.
Remove the front propeller shaft. Refer to
.
2.
Remove the companion flange. Refer to
.
3.
Remove the transfer control device from the transfer assembly. Refer to
TF-140, "Removal and Installa-
.
4.
Remove the side oil seal.
CAUTION:
Do not damage shift cross.
INSTALLATION
1.
Install the side oil seal until it is flush with the end face of case,
using Tool.
CAUTION:
●
Do not reuse oil seal.
●
Apply petroleum jelly to oil seal.
2.
Install the transfer control device to the transfer assembly. Refer
to
TF-140, "Removal and Installation"
.
3.
Install the companion flange. Refer to
.
4.
Install the front propeller shaft. Refer to
.
SDIA2666E
Tool number
: ST22360002 (J-25679-01)
SDIA2665E
TF-140
[ATX14B]
TRANSFER CONTROL DEVICE
2005 Pathfinder
TRANSFER CONTROL DEVICE
PFP:33251
Removal and Installation
EDS001KB
Refer to the figure for transfer control device removal and installation information.
CAUTION:
●
Change vehicle state to 2WD or AUTO, and then remove and install transfer control device.
●
Check 4WD shift indicator after installation. Refer to
TF-6, "Precautions for Transfer Assembly and
Transfer Control Unit Replacement"
.
1.
Shift lever
2.
Actuator
SDIA2654E
AIR BREATHER HOSE
TF-141
[ATX14B]
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TF
2005 Pathfinder
AIR BREATHER HOSE
PFP:31098
Removal and Installation
EDS001KC
Refer to the figure for air breather hose removal and installation information.
CAUTION:
●
Make sure there are no pinched or restricted areas on the air breather hose caused by bending or
winding when installing it.
●
Install the air breather hose into the air breather (metal connector) and actuator (case connector)
until the hose end reaches the base of the tube.
●
Install the air breather hose into the breather tube (metal connector) and transfer motor (case con-
nector) until the hose end reaches the end of the curved section.
SDIA2656E
TF-142
[ATX14B]
TRANSFER MOTOR
2005 Pathfinder
TRANSFER MOTOR
PFP:00000
Removal and Installation
EDS001KD
REMOVAL
1.
Disconnect the transfer motor connector.
2.
Remove the air breather hose from the transfer motor. Refer to
TF-141, "Removal and Installation"
.
3.
Remove the transfer motor bolts.
4.
Remove the transfer motor.
INSTALLATION
1.
Apply ATF to the O-ring and install it to the transfer motor.
CAUTION:
Do not reuse O-rings.
2.
Fit the double-flat end of the transfer motor shaft into the slot of
the sub-oil pump assembly. Then tighten to the specified torque.
Refer to
.
CAUTION:
Be sure to install connector bracket.
3.
Install the air breather hose to the transfer motor. Refer to
141, "Removal and Installation"
.
4.
Connect the transfer motor connector.
5.
Check the transfer fluid. Refer to
TF-13, "FLUID LEAKAGE AND FLUID LEVEL"
.
6.
Start the engine for one minute. Then stop the engine and recheck the transfer fluid. Refer to
"FLUID LEAKAGE AND FLUID LEVEL"
.
SDIA2133E
SDIA2787E
TRANSFER OIL FILTER
TF-143
[ATX14B]
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TF
2005 Pathfinder
TRANSFER OIL FILTER
PFP:00000
Removal and Installation
EDS001KE
REMOVAL
1.
Remove the oil filter bolts and oil filter.
CAUTION:
●
Do not damage center case and oil filter.
●
Loosen bolts and detach oil filter evenly.
2.
Remove the O-rings from the oil filter.
3.
Remove the oil filter stud from the oil filter.
4.
Remove the O-ring from the oil filter stud.
INSTALLATION
1.
Apply ATF to the O-ring, and install it on the oil filter stud.
CAUTION:
Do not reuse O-ring.
2.
Install the oil filter stud to the oil filter.
SMT875C
SDIA2327E
SDIA2784E
SDIA2784E
TF-144
[ATX14B]
TRANSFER OIL FILTER
2005 Pathfinder
3.
Apply ATF to the two O-rings, and install them on the oil filter.
CAUTION:
Do not reuse O-rings.
4.
Install the oil filter to the transfer assembly. Tighten the bolts to
the specified torque. Refer to
.
CAUTION:
●
Do not damage oil filter.
●
Attach oil filter and tighten bolts evenly.
5.
Check the transfer fluid. Refer to
.
6.
Start the engine for one minute. Then stop the engine and
recheck the transfer fluid. Refer to
.
SDIA2327E
SDIA2136E
TRANSFER ASSEMBLY
TF-145
[ATX14B]
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TF
2005 Pathfinder
TRANSFER ASSEMBLY
PFP:33100
Removal and Installation
EDS001KF
REMOVAL
1.
Remove the drain plug and gasket. Drain the fluid. Refer to
.
2.
Remove the A/T undercover, using power tool.
3.
Remove the center exhaust tube and main muffler. Refer to
EX-3, "Removal and Installation"
.
4.
Remove the front and rear propeller shafts. Refer to
(front),
(rear).
CAUTION:
Do not damage spline, sleeve yoke and rear oil seal when removing rear propeller shaft.
NOTE:
Insert a plug into the rear oil seal after removing the rear propeller shaft.
5.
Remove the A/T nuts from the A/T crossmember.
6.
Position two suitable jacks under the A/T and transfer assembly.
7.
Remove the crossmember.
WARNING:
Support A/T and transfer assembly using two suitable jacks while removing crossmember.
8.
Disconnect the electrical connectors from the following:
●
ATP switch
●
Neutral 4LO switch
●
Wait detection switch
●
Transfer motor
●
Transfer control device
●
Cotrol valve assembly
9.
Disconnect the air breather hoses from the following:
●
Transfer control device
●
Transfer rear case
●
Transfer motor
10. Remove the transfer control device from the extension housing.
11. Remove the transfer to A/T and A/T to transfer bolts.
WARNING:
Support transfer assembly with suitable jack while removing it.
12. Remove the transfer assembly.
INSTALLATION
Installation is in the reverse order of removal.
●
Tighten the bolts to specification.
●
Fill the transfer with new fluid. Refer to
.
●
Check the transfer fluid. Refer to
.
●
Start the engine for one minute. Then stop the engine and
recheck the transfer fluid. Refer to
.
Bolt length
: 45 mm (1.77 in)
Transfer bolt torque
: 36 N·m (3.7 kg-m, 26 ft-lb)
SMT872C
TF-146
[ATX14B]
TRANSFER ASSEMBLY
2005 Pathfinder
Disassembly and Assembly
EDS001KG
COMPONENTS
1.
2-4 sleeve
2.
L-H sleeve
3.
Snap ring
4.
Internal gear
5.
Planetary carrier assembly
6.
Metal bushing
7.
Needle bearing
8.
Sun gear
9.
Carrier bearing
10.
Snap ring
11.
Snap ring
12.
Mainshaft front bearing
13.
Wait detection switch
14.
Check plug
15.
Check spring
16.
Check ball
17.
Front case
18.
Snap ring
19.
Oil seal
20.
Shift cross
21.
Oil seal
22.
Lock pin
23.
Shift lever
24.
Gasket
25.
Drain plug
26.
Oil seal
27.
Companion flange
28.
Self-lock nut
29.
Main shaft
30.
Needle bearing
31.
Front bearing
32.
Front drive shaft
33.
Rear bearing
34.
Spacer
35.
Drive chain
36.
Clutch drum
37.
Snap ring
38.
Clutch hub
39.
Snap ring
40.
Retaining plate
41.
Driven plate (10 sheet)
42.
Drive plate (10 sheet)
43.
Return spring assembly
44.
Press flange
45.
Thrust needle bearing
46.
Snap ring
47.
Retaining pin
48.
L-H fork
WDIA0194E
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