Nissan Pathfinder (2005 year). Instruction — part 444
TRANSFER ASSEMBLY
TF-171
[ATX14B]
C
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F
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TF
2005 Pathfinder
17. Install the thrust needle bearing race to the clutch piston.
18. Install the clutch piston to the center case as shown.
CAUTION:
Install so the fitting protrusion of clutch piston aligns with
the dent of center case.
19. Remove all the sealant from the oil pressure check port and
inside the center case.
CAUTION:
Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.
20. Thread the oil pressure check plug in 1 or 2 pitches and apply
sealant to the oil pressure check plug threads. Tighten to the
specified torque. Refer to
.
●
Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
CAUTION:
Do not reuse oil pressure check plug.
21. Install the snap ring to the clutch hub, using suitable tool.
CAUTION:
Do not reuse snap ring.
SDIA2189E
SDIA2190E
SMT915C
WDIA0101E
TF-172
[ATX14B]
TRANSFER ASSEMBLY
2005 Pathfinder
22. Apply petroleum jelly to the needle bearing, and install the nee-
dle bearing, spacer, clutch drum and clutch hub to the main-
shaft.
23. Install the snap ring to the mainshaft.
CAUTION:
Do not reuse snap rings.
24. Apply ATF each plate, then install them into the clutch drum as
shown.
25. Install the return spring assembly into the clutch hub.
26. Install the press flange by aligning the notches to the clutch hub
as shown.
WDIA0129E
SDIA2192E
SDIA2193E
SMT911C
SDIA2194E
TRANSFER ASSEMBLY
TF-173
[ATX14B]
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2005 Pathfinder
27. Press the press flange to install snap ring into snap ring groove
on mainshaft, using Tools.
CAUTION:
Do not reuse snap ring.
28. Install the snap ring to the mainshaft, using suitable tool.
CAUTION:
Do not reuse snap ring.
29. Apply ATF to the thrust needle bearing and install it on the press
flange.
30. Install the snap ring to the main shaft.
CAUTION:
Do not reuse snap ring.
31. Install the mainshaft rear bearing to the center case, using Tool.
Tool number
A: ST22452000 (J-34335)
B: ST30911000 (
—
)
C: KV31103300 (
—
)
SDIA2111E
SDIA2112E
SDIA2109E
SDIA2195E
Tool number
: ST15310000 (J-25640-B)
SDIA2196E
TF-174
[ATX14B]
TRANSFER ASSEMBLY
2005 Pathfinder
32. Install the mainshaft assembly, using a press.
●
Press the mainshaft into the center case, using Tools.
33. Install the C-rings to the mainshaft.
34. Set the washer holder on the mainshaft, and secure it with a
snap ring.
CAUTION:
Do not reuse snap ring.
35. Apply petroleum jelly to the stem bleeder and install it to the cen-
ter case.
36. Apply ATF to the seal ring and install it to the main oil pump
cover.
CAUTION:
Do not reuse seal ring.
Tool number
A: ST30911000 (
—
)
B: ST33052000 (
—
)
SDIA2197E
SDIA2201E
SDIA2104E
SDIA2780E
SDIA2783E
TRANSFER ASSEMBLY
TF-175
[ATX14B]
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TF
2005 Pathfinder
37. Install the inner gear and outer gear in the main oil pump hous-
ing. Then, measure the side clearance. Refer to
.
38. Install the main oil pump housing, outer gear and inner gear to
the center case.
39. Install the main oil pump cover to the center case, and tighten to
the specified torque. Refer to
.
40. Remove all the sealant from the switch mounting area and
inside the center case.
CAUTION:
Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.
41. Thread the ATP switch and neutral-4LO switch in one to two
pitches and apply sealant to the threads of the switches. Tighten
to the specified torque. Refer to
.
●
Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
NOTE:
●
Neutral-4LO switch harness connector is gray.
●
ATP switch harness connector is black.
SDIA2174E
SDIA2188E
SDIA2130E
SDIA2096E
TF-176
[ATX14B]
TRANSFER ASSEMBLY
2005 Pathfinder
42. Install the front drive shaft rear bearing, using Tools.
43. Install the front drive shaft to the front bearing, using Tools.
44. Install the drive chain to the front drive shaft and clutch drum.
CAUTION:
Install drive chain by aligning identification marks to the
rear as shown.
45. Tap the front drive shaft while keeping it upright and press-fit the
front drive shaft rear bearing.
CAUTION:
Do not tap drive chain.
46. Install the front case assembly. Refer to
.
47. Install the rear case assembly. Refer to
.
Front Case
1.
Install the carrier bearing to the sun gear, using Tools.
Tool number
A: KV40100621 (J-25273)
B: ST30032000 (J-26010-01)
SDIA2198E
Tool number
A: KV40100621 (J-25273)
B: ST30032000 (J-26010-01)
SDIA2199E
SDIA2200E
SMT988C
Tool number
A: ST30911000 (
—
)
B: KV31103300 (
—
)
SDIA2179E
TRANSFER ASSEMBLY
TF-177
[ATX14B]
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TF
2005 Pathfinder
2.
Install the snap ring to the sun gear assembly, using suitable
tool.
CAUTION:
Do not reuse snap ring.
3.
Apply ATF to the circumference of the metal bushing and install
it to the sun gear assembly, using Tool.
CAUTION:
●
Do not reuse metal bushing.
●
Apply ATF to metal bushing before installing.
4.
Apply ATF to the needle bearing and install it to the sun gear
assembly, using Tool.
CAUTION:
●
Do not reuse needle bearing.
●
Apply ATF to needle bearing before installing.
5.
Install the sun gear assembly to the planetary carrier assembly.
6.
Install the snap ring to the planetary carrier assembly.
CAUTION:
Do not reuse snap ring.
SDIA2148E
Tool number
: ST35300000 (
—
)
Dimension A
: 7.7 - 8.3 mm (0.303 - 0.327 in)
WDIA0206E
Tool number
: ST33220000 (
—
)
Dimension B
: 62.5 - 63.1 mm (2.461 - 2.484 in)
SDIA2478E
SDIA2180E
SDIA2181E
TF-178
[ATX14B]
TRANSFER ASSEMBLY
2005 Pathfinder
7.
Set the mainshaft front bearing into the front case and install,
using Tool.
8.
Install the snap ring into the front case.
CAUTION:
Do not reuse snap ring.
9.
Install the internal gear with its groove facing the snap ring into
the front case. Then secure it with the snap ring.
CAUTION:
Do not reuse snap ring.
10. Install the oil seal until it is seated flush with the end face of the
front case, using Tool.
CAUTION:
●
Do not reuse oil seal.
●
Apply petroleum jelly to oil seal lip before installing.
11. Install the planetary carrier assembly and sun gear assembly to
the front case, using Tool.
Tool number
: ST30720000 (J-25405)
SDIA2172E
SDIA2171E
WDIA0100E
Tool number
: KV38100500 (
—
)
SDIA2785E
Tool number
: ST33200000 (J-26082)
SDIA2183E
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