Nissan Pathfinder (2005 year). Instruction — part 109
BODY REPAIR
BL-159
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2005 Pathfinder
1.
Fill procedures after installation of service part.
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Remove foam material remaining on vehicle side.
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Clean area in which foam was removed.
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Install service part.
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Insert nozzle into hole near fill area and fill foam material or fill in enough to close gap with the service
part.
2.
Fill procedures before installation of service part.
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Remove foam material remaining on vehicle side.
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Clean area in which foam was removed.
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Fill foam material on wheelhouse outer side.
NOTE:
Fill in enough to close gap with service part while avoiding
flange area.
–
Install service part.
NOTE:
Refer to label for information on working times.
1.
Body side outer
2.
Body side insulation (foam)
3.
Rear wheel outer
4.
Side panel inner
5.
D-pillar inner reinforcement
6.
D-pillar outer reinforcement
7.
Roof
8.
Front roof rail
9.
Front roof rail brace
10. B-pillar inner
11.
B-pillar hinge brace
12. Rear side inner extension
13. D-pillar mail lower
LIIA1081E
LIIA1082E
BL-160
BODY REPAIR
2005 Pathfinder
Replacement Operations
EIS00416
DESCRIPTION
This section is prepared for technicians who have attained a high level of skill and experience in repairing col-
lision-damaged vehicles and also use modern service tools and equipment. Persons unfamiliar with body
repair techniques should not attempt to repair collision-damaged vehicles by using this section.
Technicians are also encouraged to read Body Repair Instruction (Fundamentals) in order to ensure that the orig-
inal functions and quality of the vehicle can be maintained. The Body Repair Instruction (Fundamentals) contains
additional information, including cautions and warnings, that are not including in this instruction. Technicians
should refer to both instructions to ensure proper repairs.
Please note that this information is prepared for worldwide usage, and as such, certain procedures may not
apply in some regions or countries.
BODY REPAIR
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2005 Pathfinder
The symbols used in this section for cutting and welding / brazing operations are shown below.
PIIA0149E
BL-162
BODY REPAIR
2005 Pathfinder
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Front pillar butt joint can be determined anywhere within shaded
area as shown in the figure. The best location for the butt joint is
at position A due to the construction of the vehicle. Refer to the
front pillar section.
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Determine cutting position and record distance from the locating
indent. Use this distance when cutting the service part. Cut outer
front pillar over 60 mm above inner front pillar cut position.
●
Prepare a cutting jig to make outer pillar easier to cut. Also, this
will permit service part to be accurately cut at joint position.
●
An example of cutting operation using a cutting jig is as follows.
1.
Mark cutting lines.
A: Cut position of outer pillar
B: Cut position of inner pillar
2.
Align cutting line with notch on jig. Clamp jig to pillar.
3.
Cut outer pillar along groove of jig. (At position A)
4.
Remove jig and cut remaining portions.
5.
Cut inner pillar at position B in same manner.
PIIA0150E
PIIA0151E
PIIA0152E
PIIA0153E
BODY REPAIR
BL-163
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2005 Pathfinder
HOODLEDGE
LH
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Work after radiator core support has been removed.
LIIA1808E
BL-164
BODY REPAIR
2005 Pathfinder
RH
●
Work after radiator core support has been removed.
LIIA1809E
BODY REPAIR
BL-165
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2005 Pathfinder
FRONT PILLAR
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Work after rear hoodledge reinforcement has been removed.
LIIA1810E
BL-166
BODY REPAIR
2005 Pathfinder
CENTER PILLAR
LIIA1811E
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