Nissan X-Trail 32. Instruction — part 2052

TM-166

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

34. Remove differential side bearing outer race (clutch housing

side) from clutch housing using the puller (A) (SST:
KV381054S0).

CAUTION:

Never damage clutch housing.

35. Remove input shaft oil seal from clutch housing, using oil seal

remover (commercial service tool).

CAUTION:

Never damage clutch housing.

36. Remove snap ring

from clutch housing.

CAUTION:

Never damage clutch housing.

37. With output gear assembly

held by hand, turn clutch housing

upside down as shown in the figure.

CAUTION:

• When turning clutch housing upside down, hold output

gear assembly by hand so that it will not become
detached.

• Never damage clutch housing.
NOTE:
Output gear assembly spontaneously falls when changing the
clutch housing direction as shown in the figure.

38. With output gear assembly held by hand, slowly remove output

gear assembly from clutch housing. If output gear assembly can
not be removed, tap it with a plastic hammer from the transaxle case contact surface side of clutch hous-
ing for removal.

JSDIA6489ZZ

SCIA0398E

JPDIC0044ZZ

JPDIC0075ZZ

TRANSAXLE ASSEMBLY

TM-167

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

C

E

F

G

H

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J

K

L

M

A

B

TM

N

O

P

39. Remove differential side oil seal from clutch housing, using oil

seal remover (commercial service tool).

CAUTION:

Never damage clutch housing.

ASSEMBLY

1.

Install differential side oil seal

to clutch housing using the drift

(A) (SST: ST33400001).

CAUTION:

• Never reuse differential side oil seal.
• Apply multi-purpose grease onto oil seal lip.
• Never incline differential side oil seal.
• Never damage clutch housing.

2.

Install differential side bearing outer race (clutch housing side) to
clutch housing using the drifts.

CAUTION:

• Never reuse differential side bearing outer race.
• Replace differential side bearing and differential side

bearing outer race as a set.

JPDIC0076ZZ

Dimension (H)

:

−

0.5 – 0.5 mm (

−

0.020 – 0.020 in)

JPDIC0077ZZ

A

: Drift (SST: ST30720000)

B

: Drift (SST: KV40105320)

JPDIC0822ZZ

TM-168

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

3.

Install final drive assembly

into clutch housing.

4.

Select differential side bearing adjusting shim. Refer to

TM-178,

"4WD : Inspection and Adjustment"

.

CAUTION:

Never select differential side bearing adjusting shim with
output gear assembly installed on clutch housing.

5.

Remove final drive assembly.

6.

Turn clutch housing upside down as shown in the figure. And
then install output gear assembly

into clutch housing.

CAUTION:

• Gently install it, aligning the clutch housing hole with the

center of output gear assembly.

• Install output gear assembly, straightening it with a mag-

net.

• Never damage clutch housing and output gear assembly.

7.

Install snap ring

onto clutch housing and make sure that end

play (gap between snap ring and groove) of output gear assem-
bly

satisfies the standard value.

CAUTION:

• Only one snap ring can be selected.
• Never reuse snap ring.
• Never damage clutch housing.

8.

Install input shaft oil seal

to clutch housing using the drift (A)

(SST: ST35321000).

CAUTION:

• Never reuse input shaft oil seal.
• Apply multi-purpose grease onto oil seal lip.
• Never incline input shaft oil seal.
• Never damage clutch housing.

JSDIA6493ZZ

JPDIC0074ZZ

End play (L)

: Refer to

TM-224, "End Play"

.

JPDIC0043ZZ

Dimension (H)

: 1.1 – 2.1 mm (0.043 – 0.083 in)

PCIB1814E

TRANSAXLE ASSEMBLY

TM-169

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

C

E

F

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A

B

TM

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9.

Install oil channel

on mainshaft side.

CAUTION:

When installing oil channel, fit the rib

of oil channel into

the processed area of the spot facing

.

10. Install mainshaft front bearing

to clutch housing

using the

drift (A) (SST: ST33200000).

CAUTION:

Be careful with the orientation of mainshaft front bearing.

11. Install mainshaft bearing retainer

to clutch housing and

tighten mounting bolt to the specified torque.

CAUTION:

Install with punched surface facing up.

12. Install magnet to clutch housing.

13. Install final drive assembly

into clutch housing.

CAUTION:

Engage reduction gear teeth in output gear teeth.

PCIB1921E

JSDIA6491ZZ

: Mainshaft front bearing

: Oil channel

PCIB1938E

PCIB1859E

JSDIA6493ZZ