Nissan X-Trail 32. Instruction — part 112
BR-42
< REMOVAL AND INSTALLATION >
[LHD]
VACUUM LINES
R9M : Exploded View
INFOID:0000000010838983
R9M
R9M : Removal and Installation
INFOID:0000000010838984
REMOVAL
1.
Remove engine cover. Refer to
EM-306, "Removal and Installation"
.
2.
Remove the vacuum hose and vacuum piping.
3.
Perform inspection after removal. Refer to
INSTALLATION
Note the following, install the vacuum hose.
• When installing vacuum hose, insert it until its tip reaches the
back-end of length (A) or further as shown in the figure.
CAUTION:
Never use lubricating oil during assembly.
- Face the paint mark of vacuum hose (built-in check valve) to
upward to assemble.
- Face the paint mark of vacuum piping (intake manifold side) to
upward to assemble.
- Face the other paint marks to vehicle front side to assemble.
- For clamp mounting direction (the orientation of pawl), refer to
.
R9M : Inspection
INFOID:0000000010838985
INSPECTION AFTER REMOVAL
Appearance
Check for correct assembly, damage and deterioration.
Vacuum hose
Clamp
Connector
Vacuum hose bracket
To vacuum pump
Paint mark
To brake booster
: N·m (kg-m, in-lb)
JSFIA2547GB
A
: 24 mm (0.95 in) or more
JPFIA0023ZZ
FRONT DISC BRAKE
BR-43
< REMOVAL AND INSTALLATION >
[LHD]
C
D
E
G
H
I
J
K
L
M
A
B
BR
N
O
P
FRONT DISC BRAKE
BRAKE PAD (1 PISTON TYPE)
BRAKE PAD (1 PISTON TYPE) : Exploded View
INFOID:0000000010838531
Molykote is a registered trademark of Dow Corning Corporation.
BRAKE PAD (1 PISTON TYPE) : Removal and Installation
INFOID:0000000010838532
REMOVAL
WARNING:
Since dust covering the front and rear brakes has an affect on human body, the dust must be removed
with a dust collector. Never splatter the dust with an air blow gun.
CAUTION:
• Never depress the brake pedal while removing the brake pads because the piston may pop out.
• If the brake fluid or grease adheres to the brake caliper assembly and disc rotor, quickly wipe it off.
1.
Remove tires with power tool.
2.
Remove lower sliding pin bolt.
Cylinder body
Inner shim cover
Inner shim
Inner pad (with pad wear sensor)
Return spring
Pad retainer
Torque member
Outer pad
Outer shim
Outer shim cover
1: Apply MOLYKOTE
®
AS 880N or silicone-based grease.
2: Apply MOLYKOTE
®
7439 or equivalent.
: N·m (kg-m, ft-lb)
JSFIA2246GB
JPFIA0832ZZ
BR-44
< REMOVAL AND INSTALLATION >
[LHD]
FRONT DISC BRAKE
3.
Suspend the cylinder body with suitable wire so that the brake
hose will not stretch.
4.
Remove the brake pads, shims, shim covers and pad retainer
(as a set with pad return spring)
from the torque member
.
CAUTION:
• Remove pad retainer together with pad return springs.
• Never deform the pad return springs and pad retainer
when removing the pad retainer from the torque member.
• Never damage the piston boots.
• Never drop the brake pads, shims and shim covers.
• Remember each position of the removed brake pads.
5.
Remove the pad return springs
from the pad retainer
.
CAUTION:
Never deform the pad return springs when removing the
pad return springs from the pad retainer.
6.
Perform inspection after removal. Refer to
.
INSTALLATION
WARNING:
Since dust covering the front and rear brakes has an affect on human body, the dust must be removed
with a dust collector. Never splatter the dust with an air blow gun.
CAUTION:
• Never depress the brake pedal while removing the brake pads because the piston may pop out.
• If the brake fluid or grease adheres to the brake caliper assembly and disc rotor, quickly wipe it off.
1.
Install the pad return springs
to pad retainer
if the pad
return springs has been removed.
CAUTION:
Never deform the pad return springs.
JPFIA0850ZZ
JPFIA0118ZZ
: Disc rotor side
JSFIA2329ZZ
: Disc rotor side
JSFIA2329ZZ
FRONT DISC BRAKE
BR-45
< REMOVAL AND INSTALLATION >
[LHD]
C
D
E
G
H
I
J
K
L
M
A
B
BR
N
O
P
2.
Apply MOLYKOTE
®
7439 or equivalent to the match face
between the pad retainers
and torque member
if the pad
retainers has been removed.
Molykote is a registered trademark of Dow Corning Corporation.
3.
Install the pad retainer (upper side with pad return spring) to
torque member if the pad retainers has been removed.
CAUTION:
• Securely assemble the pad retainers so that it will not be
lifted up from the torque member.
• Never deform the pad retainers and pad return springs.
4.
Apply MOLYKOTE
®
AS880N or silicone-based grease to the
matching faces
between the shim
and the shim cover
,
and install the shim and the shim covers to the brake pad
.
CAUTION:
Always replace the shims and shim covers when replacing
the brake pad.
Molykote is a registered trademark of Dow Corning Corporation.
5.
Apply MOLYKOTE
®
7439 or equivalent to the match face
between the brake pad
and torque member
.
Molykote is a registered trademark of Dow Corning Corporation.
6.
Install the brake pads to the torque member.
CAUTION:
Both inner and outer pads have a pad return system.
Securely push the pad return spring
into the disc rotor
side of brake pad
.
7.
Install cylinder body to torque member.
CAUTION:
• Never damage the piston boot.
• When replacing brake pad with new one, check a brake fluid level in the reservoir tank because
brake fluid returns to reservoir tank when pressing piston in.
NOTE:
Use a disc brake piston tool to easily press piston.
JSFIA1938ZZ
JSFIA1330ZZ
JSFIA1337ZZ
JSFIA2330ZZ
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