Nissan X-Trail 32. Instruction — part 2063
TM-210
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52A]
FINAL DRIVE
FINAL DRIVE
2WD
2WD : Exploded View
INFOID:0000000010957988
CAUTION:
Apply gear oil to gears, shafts, and bearings when assembly.
2WD : Disassembly and Assembly
INFOID:0000000010919423
DISASSEMBLY
1.
Remove final gear mounting bolts and then separate the final gear from differential case.
Differential side bearing outer race
(clutch housing side)
Differential side bearing (clutch hous-
ing side)
Differential case
Final gear
Differential side bearing (transaxle
case side)
Differential side bearing outer race
(transaxle case side)
Differential side bearing adjusting
shim
Pinion mate shaft
Side gear
Side gear thrust washer
Pinion mate gear
Pinion mate thrust washer
Retaining pin
: N·m (kg-m, ft-lb)
: Always replace after every disassembly.
: Select with proper thickness.
: Replace the parts as a set.
JPDIC0467GB
FINAL DRIVE
TM-211
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
2.
Remove differential side bearing (clutch housing side) using drift
(A), puller (B), and separator (C).
CAUTION:
• Hook a separator on the inner race of differential side
bearing.
• Never damage differential side bearing.
3.
Remove differential side bearing (transaxle case side) using drift
(A), puller (B), and separator (C).
CAUTION:
• Hook a separator on the inner race of differential side
bearing.
• Never damage differential side bearing.
4.
Remove retaining pin from differential case using a pin punch
(A) (commercial service tool) and then remove pinion mate
shaft.
5.
Rotate pinion mate gears and remove pinion mate gears, pinion
mate thrust washers, side gears, and side gear thrust washers
from differential case.
ASSEMBLY
1.
Apply gear oil to sliding area of differential case, each gear, and thrust washer.
2.
Install side gear thrust washers and side gears into differential case.
3.
While rotating pinion mate thrust washers and pinion mate
gears, aligning them diagonally, install them into differential
case.
A
: Drift (SST: ST33061000)
B
: Puller (commercial service tool)
C
: Separator (commercial service tool)
JSDIA6495ZZ
A
: Drift (SST: ST33061000)
B
: Puller (commercial service tool)
C
: Separator (commercial service tool)
JSDIA6496ZZ
JSDIA6497ZZ
SMT839
TM-212
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52A]
FINAL DRIVE
4.
Insert pinion mate shaft into differential case.
CAUTION:
Be sure not to damage pinion mate thrust washers.
5.
Measure the end play of side gears, as per the following procedure. Then select side gear thrust washer.
a.
Put differential case vertically so that its side gear to be measured faces upward.
b.
Place the drift (A) (SST: ST15243000) and a dial indicator (B)
onto side gears.
c.
Move side gears up and down to measure the clearance and
select side gear thrust washer so that it satisfies the standard
value. For selecting side gear thrust washer, refer to the latest
parts information.
CAUTION:
• There should be no resistance and gears should rotate
freely.
• Place differential case upside down. Measure the end play for opposite side gears likewise
securely.
• Only one thrust washer can be selected.
6.
Install retaining pin into pinion mate shaft using a pin punch (A)
(commercial service tool).
CAUTION:
Never reuse retaining pin.
MTK0132D
JPDIC0360ZZ
Allowable Clearance be-
tween side gear and dif-
ferential case with thrust
washer
: Refer to
.
SMT611A
JSDIA6497ZZ
FINAL DRIVE
TM-213
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
7.
Press-fit differential side bearing (transaxle case side) to differ-
ential case using the drifts (A and B).
CAUTION:
Replace differential side bearing and differential side bear-
ing outer race as a set.
8.
Press-fit differential side bearing (clutch housing side) to differ-
ential case using the drifts (A and B).
CAUTION:
Replace differential side bearing and differential side bear-
ing outer race as a set.
9.
Install final gear into differential case and tighten final gear
mounting bolts to the specified torque.
2WD : Inspection
INFOID:0000000010919425
INSPECTION BEFORE DISASSEMBLY
Check the clearance between side gears and differential case as follows.
1.
Clean final drive assembly sufficiently to prevent side gear thrust washer, differential case, side gear, and
other parts from sticking by gear oil.
2.
Put differential case vertically so that its side gear to be measured faces upward.
3.
Place the drift (A) (SST: ST15243000) and a dial indicator (B)
onto side gear.
A
: Drift (SST: ST30720000)
B
: Drift (SST: KV38102510)
JSDIA6498ZZ
A
: Drift (SST: ST30720000)
B
: Drift (SST: KV38102510)
JPDIC0079ZZ
SCIA0912E
JPDIC0360ZZ
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