Nissan X-Trail 32. Instruction — part 1103
AIR CLEANER AND AIR DUCT
EM-309
< REMOVAL AND INSTALLATION >
[R9M]
C
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2.
Remove battery. Refer to
.
3.
Remove battery tray. Refer to
4.
Disconnect mass air flow sensor harness connector.
5.
Loosen clamps of air duct.
• Add mating marks if necessary for easier installation.
6.
Remove air cleaner assembly (cover and body).
7.
Remove mass air flow sensor from air cleaner body, if necessary.
CAUTION:
Handle the mass air flow sensor with following cares.
• Never shock the mass air flow sensor.
• Never disassemble the mass air flow sensor.
• Never touch the sensor of the mass air flow sensor.
8.
Remove air duct.
9.
Remove bracket, if necessary.
INSTALLATION
Note the following, and install in the reverse order of removal.
Air cleaner body
CAUTION:
Check that mounting rubber is positioned in the mounting location and be careful not to allow it to be
dislocated when installing air cleaner body.
Air duct assembly
• To install air duct
, align the matching marks
on both ends with
the others.
CAUTION:
Never allow foreign materials (i.e. lint) to adhere to the mount-
ing part of air duct assembly and each mating part.
• Install hose clamps and tighten to the specified torque.
Inspection
INFOID:0000000010784313
INSPECTION AFTER REMOVAL
Inspect air duct assembly for crack or tear.
• If anything found, replace air duct assembly.
: Air cleaner body
: Turbocharger air inlet pipe
: Vehicle front
JPBIA6964ZZ
EM-310
< REMOVAL AND INSTALLATION >
[R9M]
CHARGE AIR COOLER
CHARGE AIR COOLER
Exploded View
INFOID:0000000010784314
Removal and Installation
INFOID:0000000010784315
REMOVAL
Air inlet hose 1 and tube 1
1.
Remove harness bracket and air inlet tube 1 bracket.
2.
Disconnect air inlet hose 2.
Silencer
Clamp
Air inlet hose 1
Air inlet tube 1
Air inlet hose 2
Mounting rubber
Charge air cooler
Mounting rubber
Air inlet tube 2
Metal clip
Air inlet tube 2 bracket
Air inlet tube 1 bracket
To turbocharger
. To electric throttle control actuator
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
JPBIA6945GB
CHARGE AIR COOLER
EM-311
< REMOVAL AND INSTALLATION >
[R9M]
C
D
E
F
G
H
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J
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M
A
EM
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P
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3.
Remove air inlet tube 1.
4.
Remove silencer with air inlet hose 1.
5.
Remove air inlet hose 1, if necessary.
Air inlet hose 2 and tube 2
1.
Drain engine coolant. Refer to
.
2.
Remove harness clamp from bracket.
3.
Remove air inlet hose 2 with the following procedure:
a.
Insert suitable tool between air inlet hose 2 and retainer
.
b.
Unlock the retainer and pull out air inlet hose 2.
4.
Separate air inlet tube 2 from mounting part.
5.
Disconnect air inlet tube 2. (Charge air cooler side)
6.
Disconnect radiator hose (upper). (Radiator side)
7.
Remove water pipe from clamp.
8.
Disconnect air inlet tube 2. (Electric throttle control actuator side)
9.
Remove air inlet tube 2.
Charge air cooler
1.
Remove engine under cover. Refer to
EXT-39, "ENGINE UNDER COVER : Exploded View"
2.
Remove front bumper. Refer to
3.
Remove headlamp (RH). Refer to
(LED headlamp) or
(Halogen headlamp).
4.
Remove distance sensor. Refer to
. (With forward emergency braking)
5.
Remove front bumper reinforcement
.
6.
Remove air guides and mounting bracket.
: View
: Insert position
: Movement direction of the retainer
: Projection
JPBIA6194ZZ
E1BIA1038ZZ
EM-312
< REMOVAL AND INSTALLATION >
[R9M]
CHARGE AIR COOLER
7.
Remove air inlet tube 2 from charge air cooler.
8.
Remove A/C piping bracket mounting bolt.
9.
Disconnect air inlet hose 2 from charge air cooler side.
10. Remove charge air cooler
.
CAUTION:
• Be careful not to damage charge air cooler core.
• Avoid interference between the charge air cooler and radiator.
• When removing charge air cooler, close opening on turbo
charger and intake manifold with shop cloth or other suitable
material.
INSTALLATION
Install in the reverse order of removal paying attention to the following points:
• Apply a neutral detergent (fluid) to the joint between hoses and pipes (oil is not permissible).
• Pay attention to identification mark and direction.
• When installing air inlet hoses and tubes. Refer to
.
Inspection
INFOID:0000000010784316
INSPECTION AFTER REMOVAL
1.
Check that the charge air cooler is not full of oil. In that case, clean it with cleaning agent and then let it
dry.
2.
Check air passages of charge air cooler core and fins for clogging, leaks or deformation. Clean or replace
charge air cooler if necessary.
• Do not deform core fins.
Radiator air guide RH
Radiator air guide LH
Radiator air guide lower
Mounting bracket
E1BIA1037ZZ
JPBIA6965ZZ
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