Nissan Leaf. Instruction — part 475

LI-ION BATTERY

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< UNIT REMOVAL AND INSTALLATION >

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•

Because there is the danger of electric shock, immediately insulate disconnected high volt-

age connectors and terminals with insulating tape.

• Follow the procedure below to disconnect the PTC heater harness connector.

4. Disconnect the Li-ion battery vehicle communications connector

while rotating it in the counterclockwise direction.

WARNING:

To prevent electric shock, wear insulated protective

gear.

5. Remove bonding plate .

WARNING:

To prevent electric shock, wear insulated protective

gear.

6. Remove Li-ion battery mounting bolts .

WARNING:

To prevent electric shock, wear insulated protective

gear.

CAUTION:

Do not remove the 4 bolts shown by in the figure.

7. Set the pallet [SST: — (J-50583)] onto the lift table.

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< UNIT REMOVAL AND INSTALLATION >

LI-ION BATTERY

• Align the pallet center mark and the lift table center

mark .

8. Set the pallet onto the Li-ion battery.

CAUTION:

For preventing the battery from falling, fasten the pallet and

battery with transport fastening bolts.

9. Remove the Li-ion battery mounting bolts (4 bolts) .

WARNING:

To prevent electric shock, wear insulated protective gear.

Front

Side

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LI-ION BATTERY

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10. Lower the pallet, and remove the Li-ion battery from the vehi-

cle.

WARNING:

To prevent electric shock, wear insulated protective

gear.

11. Lower the Li-ion battery from the lift table together with the pallet.

CAUTION:

Because there is the danger of tipping over, do not move the stacker while the Li-ion battery is

lifted up.

INSTALLATION

1. When replacing the Li-ion battery with a new battery, perform the work listed below.
a. Enter the date of the (replacement) work on the EV battery tracking identification seal that is packaged

together with the new part.

b. Cut the EV battery tracking identification seal into 2 pieces and apply them to the body of the replaced

(old) Li-ion battery and to the “Li-ion battery replacement history record”.

c. Enter the necessary information in the “Li-ion battery replacement history record”.
2. Install the locating pin [SST: KV99111300 (J-50306)] in the position on the body as shown in the figure.

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1.

Lift up the Li-ion battery.

2.

Move the lift table.

3.

Lower the Li-ion battery.

4.

Operate the stacker and move the Li-ion battery.

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< UNIT REMOVAL AND INSTALLATION >

LI-ION BATTERY

3. Install the Li-ion battery onto the vehicle body.

• Align the Li-ion battery and the locating pin .

WARNING:

To prevent electric shock, wear insulated protective

gear.

4. Tighten the Li-ion battery mounting bolts (4 bolts) , then remove the pallet.

WARNING:

To prevent electric shock, wear insulated protective gear.

5. Remove the locating pin from the body.

• If the locating pin is stuck and cannot be removed, remove

it using a wrench.

WARNING:

To prevent electric shock, wear insulated protective

gear.

6. Install the Li-ion battery mounting bolts .

WARNING:

To prevent electric shock, wear insulated protective

gear.

: Vehicle front

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