Nissan Leaf. Instruction — part 431
PRECAUTIONS
EVB-7
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High Voltage Precautions
INFOID:0000000010501619
WARNING:
• Because hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of elec-
tric shock, electric leakage, or similar accidents if the high voltage component and vehicle are han-
dled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
• Be sure to remove the service plug in order to shut off the high voltage circuits before performing
inspection or maintenance of high voltage system harnesses and parts.
• To prevent the removed service plug from being connected by mistake during the procedure, always
carry it in your pocket or put it in the tool box.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield, and glasses
before beginning work on the high voltage system.
• Clearly identify the persons responsible for high voltage work and ensure that other persons do not
touch the vehicle. When not working, cover high voltage parts with an insulating cover sheet or sim-
ilar item to prevent other persons from contacting them.
CAUTION:
There is the possibility of a malfunction occurring if the vehicle is changed to READY status while the
service plug is removed. Therefore do not change the vehicle to READY status unless instructed to do
so in the Service Instruction.
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION
The colors of the high voltage harnesses and connectors are all orange. Orange “High Voltage” labels are
applied to the Li-ion battery and other high voltage devices. Do not carelessly touch these harnesses and
parts.
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS
Immediately insulate disconnected high voltage connectors and terminals with insulating tape.
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS
WARNING:
The vehicle contains parts that contain powerful magnets. If a person who is wearing a heart pace-
maker or other medical device is close to these parts, the medical device may be affected by the mag-
nets. Such persons must not perform work on the vehicle.
PROHIBITED ITEMS TO CARRY DURING THE WORK
Because this vehicle uses components that contain high voltage and powerful magnetism, do not carry any
metal products which may cause short circuits, or any magnetic media (cash cards, prepaid cards, etc.) which
may be damaged on your person when working.
POSTING A SIGN OF “DANGER! HIGH VOLTAGE AREA. KEEP OUT”
EVB-8
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PRECAUTIONS
To call the attention of other workers, indicate “High voltage work in progress. Do not touch!” on vehicles
where work is being performed on the high voltage systems.
JSAIA1600GB
PREPARATION
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PREPARATION
PREPARATION
Special Service Tools
INFOID:0000000010121025
The actual shape of the tools may differ from those illustrated here.
Tool number
(TechMate No.)
Tool name
Description
—
(J-50583)
Palette
When removing/installing Li-ion battery.
KV99111300
(J-50306)
Battery location guide pin
When installing Li-ion battery.
2 piece/set
KV99111400
(—)
Air leak tester
When checking air leaks after disassem-
bling/assembling Li-ion battery.
KV99111500
(—)
Module terminal cover
Protect module terminals (for LEAF)
24 pieces/set
—
(J-50346)
Module charge balancer
Module voltage adjustment
—
(J-51031)
Module charge balancer module box
Module voltage adjustment
Use with the module charge balancer (J-
50346).
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EVB-10
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PREPARATION
Commercial Service Tools
INFOID:0000000010121026
Tool name
Description
Insulated gloves
Removing and installing high voltage components
[Guaranteed insulation performance for 1000V/
300A]
Leather gloves
• Removing and installing high voltage compo-
nents
• Protect insulated gloves
[Use leather gloves that can fasten the wrist tight]
Insulated safety shoes
Removing and installing high voltage components
Safety glasses
• Removing and installing high voltage compo-
nents
• To protect eye from the spatter on the work to
electric line
[ANSI Z87.1]
Face shield
• Removing and installing high voltage compo-
nents
• To protect face from the spatter on the work to
electric line
Insulated helmet
Removing and installing high voltage components
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