Nissan Leaf. Instruction — part 416
CHARGE PORT LID
DLK-159
< REMOVAL AND INSTALLATION >
C
D
E
F
G
H
I
J
L
M
A
B
DLK
N
O
P
CHARGE PORT LID ASSEMBLY : Adjustment
INFOID:0000000010119855
Check the clearance and the surface height between charge port lid and each part by visual inspection and
tactile feel. If the clearance and the surface height are out of specification, adjust them according to the adjust-
ment procedure.
Unit: mm (in)
FITTING ADJUSTMENT PROCEDURE
1. Remove charge port cover. Refer to
DLK-160, "CHARGE PORT COVER : Removal and Installation"
1.
Hood assembly
2.
Charge port lid assembly
3.
Front bumper fascia
4.
Charge port lid lock
AWKIA2374ZZ
Portion
Section
Item
Measurement
Standard
Parallelism
Charge port lid – Hood
A – A
E
Clearance
5.0
± 2.7 (0.20 ± 0.11)
1.9 (0.07)
F
Surface height
1.0
± 2.0 (0.04 ± 0.08)
1.9 (0.07)
Charge port lid – Hood
B – B
G
Clearance
5.0
± 2.7 (0.20 ± 0.11)
2.9 (0.11)
Charge port lid – Front bumper
fascia
C – C
H
Clearance
2.6
± 1.2 (0.10 ± 0.05)
1.9 (0.07)
J
Surface height
1.5
± 1.5 (0.06 ± 0.06)
1.9 (0.07)
Charge port lid – Front bumper
fascia
D – D
K
Clearance
3.3
± 1.2 (0.13 ± 0.05)
1.9 (0.07)
M
Surface height
3.5
± 1.5 (0.14 ± 0.06)
1.9 (0.07)
DLK-160
< REMOVAL AND INSTALLATION >
CHARGE PORT LID
2. Remove charge port lid lock.
3. Loosen charge port lid assembly nuts.
4. Adjust the clearance of charge port lid assembly, hood assembly and front bumper fascia according to the
specified value, by moving charge port lid assembly.
5. Tighten charge port lid.
6. Temporarily tighten charge port lid lock.
7. Adjust the surface height of charge port lid assembly, hood assembly and front bumper fascia according
to the specified value, by moving charge port lid lock.
8. After adjustment, tighten charge port lid lock bolts.
9. Install charge port cover. Refer to
DLK-160, "CHARGE PORT COVER : Removal and Installation"
.
CHARGE PORT LID HINGE ASSEMBLY
CHARGE PORT LID HINGE ASSEMBLY : Removal and Installation
INFOID:0000000010119856
REMOVAL
1. Remove front bumper fascia. Refer to
EXT-13, "Removal and Installation"
.
2. Remove charge port lid lock assembly. Refer to
DLK-190, "CHARGE PORT LID LOCK : Removal and
.
3. Release the charge port rear cover clips using a suitable tool and remove.
4. Remove charge port lid hinge bolts and charge port lid hinge assembly.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
After installation, perform charge port lid assembly fitting adjustment. Refer to
PORT LID ASSEMBLY : Adjustment"
.
CHARGE PORT COVER
CHARGE PORT COVER : Removal and Installation
INFOID:0000000010119857
REMOVAL
1. Remove the charge port lid. Refer to
DLK-158, "CHARGE PORT LID ASSEMBLY : Removal and Installa-
2. Remove the radiator upper grille. Refer to
DLK-165, "RADIATOR UPPER GRILLE : Removal and Installa-
3. Release the charge port cover clips using a suitable tool and remove.
4. Release the charge port lid seal clips using a suitable tool and remove from charge port cover, if neces-
sary.
INSTALLATION
Installation is in the reverse order of removal.
RADIATOR CORE SUPPORT
DLK-161
< REMOVAL AND INSTALLATION >
C
D
E
F
G
H
I
J
L
M
A
B
DLK
N
O
P
RADIATOR CORE SUPPORT
Exploded View
INFOID:0000000010119858
RADIATOR CORE SUPPORT UPPER
RADIATOR CORE SUPPORT UPPER : Removal and Installation
INFOID:0000000010119859
DANGER:
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
1.
Radiator upper grille
2.
Radiator core support upper
3.
Charge port bracket
4.
Radiator core support lower stay
5.
Radiator core support lower
6.
Air guide (RH)
7.
Air guide (LH)
, , : Indicates that the part is connected at points with same symbol in actual vehicle.
AWKIA2401ZZ
DLK-162
< REMOVAL AND INSTALLATION >
RADIATOR CORE SUPPORT
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu-
lating sheet except when using them.
• Refer to
GI-34, "High Voltage Precautions"
.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Instruction. A malfunction may occur if this is not observed.
REMOVAL
WARNING:
Disconnect the high voltage. Refer to
GI-33, "How to Disconnect High Voltage"
1. Check voltage in high voltage circuit. (Check that condenser are discharged.)
a. Lift up the vehicle and remove the Li-ion battery under covers. Refer to
b. Disconnect high voltage connector from front side of Li-ion battery. Refer to
.
c.
Measure voltage between high voltage harness terminals.
DANGER:
Always use protective equipment as touching high
voltage components without using them will cause electro-
cution. (where high voltage might remain/is present on ter-
minals.)
CAUTION:
For voltage measurements, use a tester which can measure to 500V or higher.
2. Remove front bumper fascia, energy absorber and apron bracket. Refer to
.
3. Remove hood lock assembly. Refer to
DLK-187, "HOOD LOCK : Removal and Installation"
.
4. Remove air guide (RH) clips (A) and washer tank inlet clip (B).
Standard
: 5 V or less
JSAIA1362ZZ
JMKIA6499ZZ
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