Nissan Frontier D40. Instruction — part 1054
TM-114
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
GEAR COMPONENTS
4th baulk ring has three spaces that one gear tooth is missing
but 3rd baulk ring doesn't.
13. Press in 4th counter gear thrust washer, 4th gear bushing, 4th
needle bearing, 4th counter gear, 4th outer baulk ring,4th syn-
chronizer cone and 4th inner baulk ring using Tool.
CAUTION:
• Apply gear oil to 4th needle bearing, 4th outer baulk ring,
4th synchronizer cone and 4th inner baulk ring.
• Replace 4th outer baulk ring, 4th synchronizer cone and
4th inner baulk ring as a set.
• Be careful with the orientation 4th counter gear thrust
washer.
NOTE:
4th baulk ring has three spaces that one gear tooth is missing
but 3rd baulk ring doesn't.
14. Press in counter rear bearing inner race using Tool.
CAUTION:
Be careful with the orientation counter rear bearing inner
race.
15. Install main drive gear bearing according to the following.
PCIB1261E
Tool number
: KV40100630 (J-26092)
PCIB1263E
PCIB1261E
Tool number
: ST30032000 (J-26010-01)
PCIB1264E
GEAR COMPONENTS
TM-115
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
a.
Press in main drive gear bearing using Tool.
CAUTION:
Be careful with the orientation main drive gear bearing.
b.
Select and install a snap ring to main drive gear bearing so that
the end play comes within the standard value. Refer to
.
CAUTION:
Do not reuse snap ring.
16. Install breather to adapter plate.
CAUTION:
• Do not reuse breather.
• Be careful with the orientation breather.
17. Install magnet to adapter plate.
CAUTION:
Be careful with the orientation magnet.
18. Install baffle plate to adapter plate, and then tighten bolt to the
specified torque. Refer to
Tool number
: KV32102700 (
—
)
PCIB1265E
End play
: 0 - 0.10 mm (0 - 0.004 in)
PCIB0484E
PCIB1242E
PCIB1240E
PCIB1241E
TM-116
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
GEAR COMPONENTS
19. Install main drive gear assembly, mainshaft assembly and counter gear assembly according to the follow-
ing.
a.
Install main pilot bearing, pilot bearing spacer and 5th baulk ring
to main drive gear.
b.
Install main drive gear assembly, mainshaft assembly and
counter gear assembly combined in one unit to adapter plate
using brass bar.
20. Install Tool to adapter plate, and then position in a vise.
CAUTION:
Do not directly secure mating surface of adapter plate in a
vise.
21. Install snap ring to mainshaft bearing.
CAUTION:
Do not reuse snap ring.
22. Install counter rear bearing to adapter plate using Tool.
23. Install counter rear bearing spacer to counter gear.
CAUTION:
When installing counter rear bearing spacer, groove should
face to the rear side.
24. Install bearing retainer according to the following.
PCIB0151E
Tool number
: ST22490000 (
—
)
PCIB1266E
SCIA1691E
Tool number
: ST33200000 (J-26082)
PCIB1375E
GEAR COMPONENTS
TM-117
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
a.
Instal bearing retainer to adapter plate.
b.
Apply recommended thread locking sealant to threads of bolts,
and then tighten bolts to the specified torque. Refer to
• Use Genuine Medium Strength Thread Locking Sealant or
25. Install reverse synchronizer hub assembly according to the following.
a.
Install reverse coupling sleeve to reverse synchronizer hub.
CAUTION:
• Do not reuse reverse coupling sleeve and reverse synchronizer hub.
• Replace reuse reverse coupling sleeve and reverse synchronizer hub as a set.
• Be careful with the orientation reverse coupling sleeve.
• Be careful with the orientation reverse synchronizer hub.
b.
Install spread springs to shifting inserts to reverse synchronizer
hub.
CAUTION:
• Do not install spread spring hook onto the same shifting
insert.
PCIB1238E
PCIB0617E
PCIB1267E
SCIA1600E
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