Nissan Frontier D40. Instruction — part 322
DIFFERENTIAL GEAR OIL
DLN-309
< ON-VEHICLE MAINTENANCE >
[REAR FINAL DRIVE: M226 (ELD) ]
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ON-VEHICLE MAINTENANCE
DIFFERENTIAL GEAR OIL
Changing Differential Gear Oil
INFOID:0000000005275638
DRAINING
1.
Stop engine.
2.
Remove the drain plug from the rear final drive assembly to
drain the differential gear oil.
3.
Install the drain plug with sealant applied on the threads to the
rear final drive assembly. Tighten to the specified torque. Refer
to
DLN-320, "Disassembly and Assembly"
.
• Use High Performance Thread Sealant or equivalent. Refer to
GI-22, "Recommended Chemical Products and Sealants"
FILLING
1.
Remove the filler plug from the rear final drive assembly.
2.
Fill the rear final drive assembly with new differential gear oil
until the level reaches the specified level near the filler plug hole.
3.
Install the filler plug with sealant applied on the threads to the
rear final drive assembly. Tighten to the specified torque. Refer
to
DLN-320, "Disassembly and Assembly"
.
• Use High Performance Thread Sealant or equivalent. Refer to
GI-22, "Recommended Chemical Products and Sealants"
Checking Differential Gear Oil
INFOID:0000000005275639
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL
1.
Make sure that differential gear oil is not leaking from the rear final drive assembly or around it.
2.
Check the differential gear oil level from the filler plug hole as
shown.
CAUTION:
Do not start engine while checking differential gear oil level.
3.
Install the filler plug with sealant applied on the threads to the
rear final drive assembly. Tighten to the specified torque. Refer
to
DLN-320, "Disassembly and Assembly"
.
• Use High Performance Thread Sealant or equivalent. Refer to
GI-22, "Recommended Chemical Products and Sealants"
LDIA0183E
Differential gear oil
grade and capacity
: Refer to
America: Fluids and Lubri-
cants"
.
LDIA0127E
LDIA0127E
DLN-310
< ON-VEHICLE REPAIR >
[REAR FINAL DRIVE: M226 (ELD) ]
DIFFERENTIAL LOCK CONTROL UNIT
ON-VEHICLE REPAIR
DIFFERENTIAL LOCK CONTROL UNIT
Removal and Installation
INFOID:0000000005275640
REMOVAL
1.
Disconnect the battery cable from the negative terminal.
2.
Remove jack and tools.
3.
Remove upper bracket of center seat belt retractor and belt assembly. Refer to
.
4.
Remove the necessary push pins and reposition rear panel out of the way. Refer to
.
5.
Reposition the carpet to access differential lock control unit to
disconnect connector.
6.
Remove the two nuts and remove differential lock control unit.
INSTALLATION
Note the following, and installation is in the reverse order of removal.
• When installing differential lock control unit, tighten nuts to the specified torque.
LDIA0156E
Differential lock control unit nuts
: 5.1 N·m (0.52 kg-m, 45 in-lb)
DIFFERENTIAL LOCK POSITION SWITCH
DLN-311
< ON-VEHICLE REPAIR >
[REAR FINAL DRIVE: M226 (ELD) ]
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DIFFERENTIAL LOCK POSITION SWITCH
Removal and Installation
INFOID:0000000005275641
REMOVAL
Differential Lock Position Switch
CAUTION:
• Be careful not to damage spline, companion flange and front oil seal when removing propeller shaft.
• Before removing rear final drive assembly or rear axle assembly, disconnect ABS sensor harness
connector from the assembly and move it away from rear final drive assembly/rear axle assembly
area. Failure to do so may result in sensor wires being damaged and sensor becoming inoperative.
1.
Drain rear final drive gear oil. Refer to
DLN-309, "Changing Differential Gear Oil"
2.
Remove rear propeller shaft. Refer to
DLN-173, "Removal and Installation"
3.
Remove both RH and LH axle shafts. Refer to
RAX-19, "Removal and Installation"
4.
Remove the carrier cover. Refer to
DLN-317, "Removal and Installation"
5.
Remove differential lock solenoid connector (B) bolt and discon-
nect differential lock position connector (A).
•
: Front
6.
For installation, apply a paint matching mark on one side of side
bearing cap.
CAUTION:
• Side bearing caps are line-board for initial assembly. The
matching marks are used to install them in their original
positions.
• For matching mark, use paint. Do not damage side bear-
ing cap.
7.
Remove adjuster lock plates.
8.
Remove side bearing caps.
WDIA0331E
SDIA2583E
SDIA2587E
DLN-312
< ON-VEHICLE REPAIR >
[REAR FINAL DRIVE: M226 (ELD) ]
DIFFERENTIAL LOCK POSITION SWITCH
9.
Loosen the side bearing adjusters using Tool.
10. Remove the differential case assembly, keep side bearing outer
races together with inner races. Do not mix them up. Also, keep
side bearing adjusters together with bearing.
11. Remove side bearing adjusters from gear carrier.
12. Remove bracket for the differential lock position switch connector and bolts.
13. Remove differential lock position switch.
INSTALLATION
1.
Apply sealant to threads of differential lock position switch.
• Use Genuine Silicone RTV or equivalent. Refer to
GI-22, "Recommended Chemical Products and Seal-
CAUTION:
Remove old sealant adhering to gear carrier and differential lock position switch. Also remove any
moisture, oil, or foreign material adhering to application and gear carrier and differential lock posi-
tion switch.
2.
Install differential lock position switch on gear carrier and tighten
differential lock position switch bolts with the specified torque.
Refer to
DLN-320, "Disassembly and Assembly"
Tool number
:
—
(C - 4164)
PDIA0337E
SDIA2588E
PDIA0381E
SDIA2633E
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