Nissan Frontier D40. Instruction — part 592
EM-100
< DISASSEMBLY AND ASSEMBLY >
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HOW TO SELECT PISTON AND BEARING
1.
Measure the cylinder bore inner diameter. Refer to
EM-88, "Inspection After Disassembly"
2.
Determine the bore grade by comparing the measurement with the values under the cylinder bore inner
diameter of the “Piston Selection Table”.
3.
Select piston of the same grade.
Piston Selection Table
Unit: mm (in)
NOTE:
• There is no piston grade “1”.
• Piston is available together with piston pin as an assembly.
• The piston pin (piston pin hole) grade is provided only for the parts installed at the plant. For service parts, no
grades can be selected. (Only grade “0” is available.)
HOW TO SELECT CONNECTING ROD BEARING
When New Connecting Rod and Crankshaft Are Used
1.
Apply connecting rod big end diameter grade stamped on con-
necting rod side face to the row in the “Connecting Rod Bearing
Selection Table”.
2.
Apply crankshaft pin journal diameter grade stamped on crank-
shaft front side to the column in the “Connecting Rod Bearing
Selection Table”.
3.
Read the symbol at the cross point of selected row and column in the “Connecting Rod Bearing Selection
Table”.
4.
Apply the symbol obtained to the “Connecting Rod Bearing Grade Table” to select connecting rod bearing.
When Crankshaft and Connecting Rod Are Reused
1.
Measure the dimensions of the connecting rod big end diameter and crankshaft pin journal diameter indi-
vidually. Refer to
EM-88, "Inspection After Disassembly"
EM-88, "Inspection After Disassembly"
2.
Apply the measured dimension to the “Connecting Rod Bearing Selection Table”.
3.
Read the symbol at the cross point of selected row and column in the “Connecting Rod Bearing Selection
Table”.
4.
Apply the symbol obtained to the “Connecting Rod Bearing Grade Table” to select connecting rod bearing.
Grade number (Mark)
2 (or no mark)
3
Cylinder bore Inner diameter
89.010 - 89.020 (3.5043 - 3.5047)
89.020 - 89.030 (3.5047 - 3.5051)
Piston skirt diameter
88.990 - 89.000 (3.5035 - 3.5039)
89.000 - 89.010 (3.5039 - 3.5043)
PBIC2196E
PBIC2198E
HOW TO SELECT PISTON AND BEARING
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Connecting Rod Bearing Selection Table
Connecting Rod Bearing Grade Table
Unit: mm (in)
Undersize Bearings Usage Guide
• When the specified connecting rod bearing oil clearance is not obtained with standard size connecting rod
bearings, use undersize (US) bearings.
• When using undersize (US) bearing, measure the connecting rod bearing inner diameter with bearing
installed, and grind the crankshaft pin so that the connecting rod bearing oil clearance satisfies the standard.
CAUTION:
WBIA0838E
Grade number
0
1
2
3
4
Thickness
1.493 - 1.496
(0.0588 - 0.0589)
1.496 - 1.499
(0.0589 - 0.0590)
1.499 - 1.502
(0.0590 - 0.0591)
1.502 - 1.505
(0.0591 - 0.0593)
1.505 - 1.508
(0.0593 - 0.0594)
Identification col-
or
Black
Brown
Green
Yellow
Blue
EM-102
< DISASSEMBLY AND ASSEMBLY >
[QR25DE]
HOW TO SELECT PISTON AND BEARING
In grinding crankshaft pin to use undersize bearings, keep the
fillet R [1.5 - 1.7 mm (0.059 - 0.067 in)].
Bearing undersize table
Unit: mm (in)
HOW TO SELECT MAIN BEARING
When New Cylinder Block and Crankshaft Are Used
1.
“Main Bearing Selection Table” rows correspond to main bearing
housing grade on rear-left side of cylinder block.
• If there is a corrected stamp mark on cylinder block, use it as a
correct reference.
2.
Apply main journal diameter grade stamped on crankshaft front
side to column in the “Main Bearing Selection Table”.
3.
Read the symbol at the cross point of selected row and column in the “Main Bearing Selection Table”.
CAUTION:
There are two main bearing selection tables. One is for odd-numbered journals (No. 1, 3 and 5) and
the other is for even-numbered journals (No. 2 and 4). Make certain to use the appropriate table.
This is due to differences in the specified clearances.
4.
Apply the symbol obtained to the “Main Bearing Grade Table” to select main bearing.
NOTE:
Service part is available as a set of both upper and lower.
When Cylinder Block and Crankshaft Are Reused
1.
Measure the dimensions of the cylinder block main bearing housing inner diameter and crankshaft main
journal diameter individually. Refer to
EM-88, "Inspection After Disassembly"
2.
Apply the measured dimension to the “Main Bearing Selection Table”.
3.
Read the symbol at the cross point of selected row and column in the “Main Bearing Selection Table”.
PBIC2200E
Size
Thickness
US 0.25 (0.0098)
1.624 - 1.632 (0.0639 - 0.0642)
SBIA0283E
PBIC2198E
HOW TO SELECT PISTON AND BEARING
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CAUTION:
There are two main bearing selection tables. One is for odd-numbered journals (No. 1, 3 and 5) and
the other is for even-numbered journals (No. 2 and 4). Make certain to use the appropriate table.
This is due to differences in the specified clearances.
4.
Apply the symbol obtained to the “Main Bearing Grade Table” to select main bearing.
NOTE:
Service part is available as a set of both upper and lower.
Main Bearing Selection Table (No. 1, 3 and 5 journals)
PBIC2201E
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