Nissan Frontier D40. Instruction — part 274
TRANSFER ASSEMBLY
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29. Install the retainer bolts with new gaskets. Tighten the bolts to
the specified torque. Refer to
.
CAUTION:
• Do not reuse gasket.
• Tighten them to the specified torque again.
30. Apply petroleum jelly to the circumference of the oil seal, and
install it to the front case, using Tools.
CAUTION:
• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.
31. Install the rear oil seal until it is flush with the end face of the rear
case, using Tool.
CAUTION:
• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.
32. Install the oil cover until it reaches the end face of the new dust cover.
CAUTION:
Position the oil cover with the notch at bottom position.
33. Apply petroleum jelly to the circumference of the new dust cover.
Position the dust cover as shown.
CAUTION:
• Do not reuse dust cover.
• Position the protrusions at the position shown.
• 1: Dust cover
• A: Protrusions
• 2: Rear case assembly
SDIA2789E
Dimension A
: 4.0 - 4.6 mm (0.157 - 0.181 in)
Tool number
A: ST30720000 (J-25405)
B: KV40104830 (
—
)
SDIA3191E
Tool number
: KV38100500 (
—
)
PDIA0115E
AWDIA0550GB
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TRANSFER ASSEMBLY
34. Install the dust cover to the rear case, using Tool.
CAUTION:
• Do not reuse dust cover.
• Apply petroleum jelly to dust cover.
35. Install check ball and check spring to rear case (M/T models only).
36. Apply sealant to thread of check plug, then install it to rear case
and tighten to the specified torque (M/T models only). Refer to
.
• Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
CAUTION:
Remove old sealant and oil adhering to threads.
37. Apply sealant to the threads of the wait detection switch (gray).
Then install it to the rear case and tighten to the specified
torque. Refer to
• Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
CAUTION:
Remove old sealant and oil adhering to threads.
38. Apply sealant to the threads of the 4LO switch (gray with green
paint) and ATP switch (black). Then install them to the front case
and tighten to the specified torque. Refer to
.
• Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
CAUTION:
Remove old sealant and oil adhering to threads.
Tool number
: KV40105310 (
—
)
PDIA0116E
SDIA3380E
SDIA3389E
SDIA3390E
TRANSFER ASSEMBLY
DLN-119
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
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39. Install the front oil seal until it is flush with the end face of the
front case, using Tool.
CAUTION:
• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.
40. Align the matching mark on the front drive shaft with the mark on
the companion flange, then install the companion flange.
41. Install the companion flange self-lock nut. Tighten to the speci-
fied torque, using suitable tool. Refer to
.
CAUTION:
Do not reuse self-lock nut.
42. Install the O-ring to the transfer control device.
CAUTION:
• Do not reuse O-ring.
• Apply petroleum jelly to O-ring.
43. Install the transfer control device to the rear case.
a.
Turn the control shift rod fully counterclockwise using a suitable
tool, and then put a mark on the control shift rod.
Tool number
: KV38100500 (
—
)
PDIA0117E
SDIA2779E
WDIA0219E
SDIA3378E
PDIA0119E
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TRANSFER ASSEMBLY
b.
Align the transfer control device shaft cutout with the mark on
the control shift rod, and install it.
NOTE:
Turn the transfer control device when the transfer control device
connection does not match.
c.
Tighten the bolts to the specified torque. Refer to
44. Install the drain plug and filler plug with new gaskets to the rear case. Tighten to the specified torque.
CAUTION:
Do not reuse gaskets.
PDIA0120E
SDIA2212E
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