Nissan Frontier D40. Instruction — part 75
BR-56
< DISASSEMBLY AND ASSEMBLY >
REAR DISC BRAKE
2.
Apply rubber grease to the new piston seal (1) and insert the
new piston seal (1) into the groove on the cylinder body.
CAUTION:
Do not reuse piston seal.
3.
Apply rubber grease to the new piston boot (1). Cover the piston
end (2) with the piston boot (1), and then install the cylinder side
lip on the piston boot (1) securely into the groove on the cylinder
body.
CAUTION:
• Do not reuse piston boot.
• Press pistons in evenly and vary the pressing points to
prevent the cylinder inner wall from being damaged.
4.
Install the piston (1) into the cylinder body and insert the piston
boot (2) side lip into the piston groove as shown.
CAUTION:
Press pistons in evenly and vary the pressing points to pre-
vent the cylinder inner wall from being damaged.
5.
Apply rubber grease to the sliding pin boots, then install sliding pins and sliding pin boots on the torque
member.
6.
Install the caliper body on the torque member. Refer to
BR-46, "Removal and Installation of Brake Caliper
.
JPFIA0039ZZ
JPFIA0040ZZ
JPFIA0041ZZ
SERVICE DATA AND SPECIFICATIONS (SDS)
BR-57
< SERVICE DATA AND SPECIFICATIONS (SDS)
C
D
E
G
H
I
J
K
L
M
A
B
BR
N
O
P
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specification
INFOID:0000000005272499
Unit: mm (in)
Brake Pedal
INFOID:0000000005272500
Unit: mm (in)
Engine Type
QR25DE
VQ40DE
Front brake
Brake model
CLZ33VA
Rotor outer diameter
×
thickness
283
×
28 (11.142
×
1.102)
296
×
28 (11.654
×
1.102)
Pad Length × width × thickness
140 × 49 × 10 (5.51 × 1.93 × 0.39)
Cylinder bore diameter (each)
46.4 (1.83)
Rear brake
Brake model
CLZ14VA
Rotor outer diameter
×
thickness
286
×
18 (11.260
×
0.709)
Pad length
×
width
×
thickness
87.6
×
35.5
×
11.0 (3.449
×
1.398
×
0.433)
Cylinder bore diameter
38.1 (1.50)
Control valve
Valve model
Electric brake force distribution
Brake booster
Booster model
C215T
Diaphragm diameter
215 (8.465)
Recommended brake fluid
Refer to
MA-16, "For North America: Fluids and Lubricants"
.
Pedal free height (H)
M/T
174.7 (6.88)
A/T
182.1 (7.17)
Pedal full stroke (S)
153 (6.02)
Clearance between pedal stopper and threaded end of stop lamp switch and ASCD switch (C
1
) or (C
2
)
0.74 - 1.96 (0.029 - 0.077)
AWFIA0557ZZ
BR-58
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Brake Booster
INFOID:0000000005272501
Unit: mm (in)
Check Valve
INFOID:0000000005272502
Front Disc Brake
INFOID:0000000005272503
Unit: mm (in)
Rear Disc Brake
INFOID:0000000005272504
Unit: mm (in)
Input rod (2) with lock nut (1) length (A) standard dimension
149
±
0.5 (5.87
±
0.02)
JPFIA0238ZZ
Vacuum leakage
[at vacuum of -66.7 kPa(-500 mmHg, -19.69 inHg)]
Within 1.3 kPa (10 mmHg, 0.39 inHg) of vacuum for 15 seconds
Engine type
QR25DE / VQ40DE
Brake model
CLZ33VA
Brake pad
Standard thickness (new)
10.0 (0.394)
Repair limit thickness
2.0 (0.079)
Disc rotor
Standard thickness (new)
28.0 (1.102)
Repair limit thickness
26.0 (1.024)
Maximum uneven wear (measured at 8 positions)
0.015 (0.0006)
Runout limit (with it attached to the vehicle)
0.05 (0.0020)
Engine type
QR25DE / VQ40DE
Brake model
CLZ14VA
Brake pad
Standard thickness (new)
11.0 (0.433)
Repair limit thickness
2.0 (0.079)
Disc rotor
Standard thickness (new)
18.0 (0.709)
Repair limit thickness
16.0 (0.630)
Maximum uneven wear (measured at 8 positions)
0.015 (0.0006)
Runout limit (with it attached to the vehicle)
0.05 (0.0020)
BRC-1
BRAKES
C
D
E
G
H
I
J
K
L
M
SECTION
BRC
A
B
BRC
N
O
P
CONTENTS
BRAKE CONTROL SYSTEM
TYPE 1
BASIC INSPECTION . . . . . . . . .
APPLICATION NOTICE . . . . . . . . . ..
Application Notice . . . . . . . . . . . . .....
DIAGNOSIS AND REPAIR WORKFLOW . . .
Work Flow . . . . . . . . . . . . . . . ...
Diagnostic Work Sheet . . . . . . . . . . .
FUNCTION DIAGNOSIS . . . . . . . ..
APPLICATION NOTICE . . . . . . . . . .
Application Notice . . . . . . . . . . . . ...
ABS . . . . . . . . . . . . . . . . .
System Diagram . . . . . . . . . . . . . ..
System Description . . . . . . . . . . . . .
Component Parts Location . . . . . . . . . ..
Component Description . . . . . . . . . . ...
EBD . . . . . . . . . . . . . . . . .
System Diagram . . . . . . . . . . . . . ..
System Description . . . . . . . . . . . . .
Component Parts Location . . . . . . . . . ..
Component Description . . . . . . . . . . ...
DIAGNOSIS SYSTEM [ABS ACTUATOR
AND ELECTRIC UNIT (CONTROL UNIT)] . .
CONSULT-III Function (ABS) . . . . . . . . .
COMPONENT DIAGNOSIS . . . . . . .
APPLICATION NOTICE . . . . . . . . . .
Application Notice . . . . . . . . . . . . ...
C1101, C1102, C1103, C1104 WHEEL SEN-
SOR-1 . . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . ..
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
Component Inspection . . . . . . . . . . .
C1105, C1106, C1107, C1108 WHEEL SEN-
SOR-2 . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . ...
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . ...
Component Inspection . . . . . . . . . . . .
C1109 POWER AND GROUND SYSTEM . .
Description . . . . . . . . . . . . . . . ...
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . ...
C1110, C1113, C1170 ABS ACTUATOR AND
ELECTRIC UNIT (CONTROL UNIT) . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . ...
C1111 ABS MOTOR, MOTOR RELAY SYS-
TEM . . . . . . . . . . . . . . . . ...
Description . . . . . . . . . . . . . . . ...
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . ...
Component Inspection . . . . . . . . . . . .
C1115 WHEEL SENSOR . . . . . . . . ..
Description . . . . . . . . . . . . . . . ...
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . ...
Component Inspection . . . . . . . . . . . .
C1120, C1122, C1190 IN ABS SOL . . . . .
Description . . . . . . . . . . . . . . . ...
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . ...
Component Inspection . . . . . . . . . . . .
C1121, C1123, C1191 OUT ABS SOL . . . .
Description . . . . . . . . . . . . . . . ...
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . ...
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