Nissan Frontier D40. Instruction — part 270
AIR BREATHER HOSE
DLN-101
< ON-VEHICLE REPAIR >
[TRANSFER: TX15B]
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AIR BREATHER HOSE
Removal and Installation
INFOID:0000000005275489
CAUTION:
• Make sure there are no pinched or restricted areas on each air breather hose caused by folding or
bending when installing it.
• Install each air breather hose into the breather tube (metal
connector) until the hose end reaches the end of the curved
section. Set each air breather hose with paint mark facing
upward.
• Install transfer control device air breather hose and transfer
air breather hose on clip A and clip B with the paint mark fac-
ing upward.
1.
Breather tube
2.
Clip A
3.
Clip B
4.
Clip C
5.
Clip D
6.
Breather tube (transfer)
7.
Air breather hose clamp
8.
Transfer control device
SDIA3351E
SDIA3340E
SDIA3353E
DLN-102
< ON-VEHICLE REPAIR >
[TRANSFER: TX15B]
AIR BREATHER HOSE
• Install clip C on transfer control device air breather hose and
transfer air breather hose with the paint mark matched.
• Install transfer control device air breather hose and transfer
air breather hose on clip D with the paint mark facing upward.
• Install transfer air breather hose into the breather tube (trans-
fer, metal connector) until the hose end reaches the base of
the tube. Set transfer air breather hose with paint mark facing
upward.
• Install transfer control device air breather hose into transfer
control device (case connector) until the hose end reaches
the base of the tube. Set transfer control device air breather
hose with paint mark facing forward.
SDIA3354E
SDIA3355E
SDIA3196E
SDIA3300E
TRANSFER ASSEMBLY
DLN-103
< REMOVAL AND INSTALLATION >
[TRANSFER: TX15B]
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REMOVAL AND INSTALLATION
TRANSFER ASSEMBLY
Removal and Installation
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REMOVAL
1.
Switch 4WD shift switch to 2WD and set transfer assembly to 2WD.
2.
Partially drain the transfer fluid. Refer to
.
3.
Remove the transmission undercover using power tool.
4.
Remove the center exhaust tube and main muffler. Refer to
EX-6, "Removal and Installation"
.
5.
Remove the front and rear propeller shafts. Refer to
DLN-135, "Removal and Installation"
(front) and
144, "Removal and Installation"
DLN-173, "Removal and Installation"
CAUTION:
Do not damage spline, sleeve yoke and rear oil seal when removing rear propeller shaft.
NOTE:
Insert a plug into the rear oil seal after removing the rear propeller shaft.
6.
Remove A/T nuts from the A/T crossmember. Refer to
TM-71, "Removal and Installation from Vehicle (For
TM-303, "Removal and Installation for VQ40DE 4WD Models"
(A/T).
7.
Position two suitable jacks under the transmission and transfer assembly.
8.
Remove the transmission crossmember. Refer to
TM-71, "Removal and Installation from Vehicle (For
TM-303, "Removal and Installation for VQ40DE 4WD Models"
(A/T).
WARNING:
Support A/T and transfer assembly using two suitable jacks while removing transmission cross-
member.
9.
Disconnect the electrical connectors from the following:
• ATP switch
• 4LO switch
• Wait detection switch
• Transfer control device
10. Reove wire harness from retainers.
11. Disconnect each air breather hose from the following. Refer to
DLN-101, "Removal and Installation"
• Transfer control device
• Breather tube (transfer)
12. Remove the transfer to transmission and transmission to transfer bolts.
WARNING:
Support transfer assembly with suitable jack while removing it.
13. Remove the transfer assembly.
CAUTION:
Do not damage transmission rear oil seal (A/T).
INSTALLATION
Installation is in the reverse order of removal.
• Tighten the bolts to specification.
• Fill the transfer with new fluid. Refer to
• Check the transfer fluid. Refer to
.
• Start the engine for one minute. Then stop the engine and recheck
the transfer fluid. Refer to
MA-50, "TRANSFER FLUID : Inspec-
• After the installation, check the 4WD shift indicator pattern. If NG,
adjust the position between the transfer assembly and transfer
control unit. Refer to
DLN-86, "Precaution for Transfer Assembly
and Transfer Control Unit Replacement"
.
Tightening torque
: 36 N·m (3.7kg-m, 27 ft-lb)
WDIA0510E
DLN-104
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
DISASSEMBLY AND ASSEMBLY
TRANSFER ASSEMBLY
Exploded View
INFOID:0000000005602371
COMPONENTS
1.
Baffle plate
2.
Breather tube
3.
Front case
4.
Snap ring
5.
Input oil seal
6.
Self-lock nut
7.
Companion flange
8.
Front oil seal
9.
4LO switch (gray with green paint)
10. ATP switch (black)
11.
Rear case
12. Wait detection switch (gray)
13. Gasket
14. Filler plug
15. Check ball (M/T models only)
16. Check shift spring (M/T models only) 17. Check plug (M/T models only)
18. Drain plug
19. O-ring
20. Transfer control device
21. Harness bracket
22. Dust cover
23. Rear oil seal
24
Retainer bolt
25. Gasket
26. Air breather hose clamp
27. Oil cover
A.
Apply Genuine Anaerobic Liquid
Gasket or equivalent.
B.
Apply Genuine Silicone RTV or
equivalent.
AWDIA0765GB
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