Nissan Frontier D40. Instruction — part 182
CL-14
< ON-VEHICLE REPAIR >
CLUTCH PIPING
CLUTCH PIPING
Exploded View
INFOID:0000000005276142
Removal and Installation
INFOID:0000000005276143
Carefully observe the following during clutch tube removal and installation.
CAUTION:
Do not spill brake fluid onto painted surfaces. If it spills, wipe up immediately and wash the affected
area with water.
• When installing the clutch hose to the bracket, align the clutch
hose metal fittings with the bracket positioning emboss, then install
the lock plate to secure.
CAUTION:
• Do not damage the clutch hose.
• Make sure the clutch hose is not bent or twisted.
• Tighten the clutch tube and hose fittings to the specified torque.
CAUTION:
• Do not reuse the copper washer.
• Do not damage the clutch tube fittings or clutch tube.
• After installation, bleed the air from the clutch hydraulic system.
.
1.
Clutch tube
2.
Clutch orifice
3.
Lock plate
4.
Clutch hose
5.
Operating Cylinder
6.
Master cylinder
7.
Clutch pedal
AWDIA0442ZZ
PCIB0681E
CLUTCH RELEASE MECHANISM
CL-15
< REMOVAL AND INSTALLATION >
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REMOVAL AND INSTALLATION
CLUTCH RELEASE MECHANISM
5M/T
5M/T : Exploded View
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5M/T : Removal and Installation
INFOID:0000000005276145
REMOVAL
1.
Remove the instruction transmission from the vehicle. Refer to
TM-19, "Removal and Installation from Vehi-
2.
Remove the release bearing sleeve assembly, holder spring, and withdrawal lever from inside the clutch
housing.
3.
Remove the dust cover.
4.
Remove the retainer spring from the withdrawal lever.
5.
Remove the release bearing from release bearing sleeve using
suitable tool.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
1.
Holder spring
2.
Release bearing sleeve
3.
Release bearing
4.
Withdrawal lever
5.
Dust cover
6.
Retainer spring
WCIA0441E
CLA0013D
CL-16
< REMOVAL AND INSTALLATION >
CLUTCH RELEASE MECHANISM
• Install the release bearing to release bearing sleeve using suitable
tool, as shown.
• Clean old grease and abrasive materials off the grease application areas.
• Apply grease to the specified points as shown.
• Apply approximately 1 mm (0.04 in) thick coat of clutch sleeve grease to withdrawal lever and holder spring
frictional surfaces.
• Apply a coat of clutch sleeve grease to ball pin contact surface of the withdrawal lever and inner slots of the
release bearing. The grease surface should be level with the surrounding area.
• Apply a thin coat of clutch sleeve grease to the release bearing frictional surface. After grease application,
Install release bearing. Wipe off excess grease forced out during bearing installation.
CAUTION:
• Be careful not to bring any grease into contact with the clutch disc facing, pressure plate surface, or
flywheel surface.
• Before installing instruction transmission to the vehicle, check that each sliding surface slides
smoothly by operating withdrawal lever.
5M/T : Inspection
INFOID:0000000005276146
INSPECTION AFTER REMOVAL
• Replace the release bearing if it is seized, damaged, faulty in rota-
tion direction, or has poor aligning function.
• Replace the withdrawal lever if its contact surface is worn abnor-
mally.
• Replace the dust seal if it is deformed or cracked.
6M/T
WCL025
SCIA1362E
SCL733
CLUTCH RELEASE MECHANISM
CL-17
< REMOVAL AND INSTALLATION >
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F
G
H
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K
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M
A
B
CL
N
O
P
6M/T : Exploded View
INFOID:0000000005276147
6M/T : Removal and Installation
INFOID:0000000005276148
REMOVAL
1.
Remove the instruction transmission from the vehicle. Refer to
TM-69, "Removal and Installation from Vehi-
or
TM-71, "Removal and Installation from Vehicle (For 4WD Models)"
.
2.
Remove the release bearing sleeve assembly, holder spring, and withdrawal lever from inside the clutch
housing.
3.
Remove the dust cover.
4.
Remove the snap spring from the withdrawal lever.
5.
Remove the release bearing from release bearing sleeve using
suitable tool.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
1.
Holder spring
2.
Release bearing sleeve
3.
Release bearing
4.
Withdrawal lever
5.
Dust cover
6.
Snap spring
LCIA0373E
CLA0013D
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