Nissan Frontier D40. Instruction — part 1043
TM-70
< REMOVAL AND INSTALLATION >
[6MT: FS6R31A]
TRANSMISSION ASSEMBLY
2.
Disconnect the battery cable from the negative terminal.
3.
Remove the shift lever assembly. Refer to
TM-66, "Removal and Installation"
.
4.
Remove the LH fender protector. Refer to
EXT-22, "Removal and Installation of Front Fender Protector"
5.
Remove the crankshaft position sensor (POS) from M/T assem-
bly.
CAUTION:
Do not damage the sensor edge.
6.
Remove the undercovers using power tool.
7.
Remove the front crossmember using power tool.
8.
Remove the starter motor. Refer to
.
9.
Remove the rear propeller shaft. Refer to
10. Remove the left and right front exhaust tubes. Refer to
11. Remove the clutch operating cylinder from the transmission. Refer to
CL-17, "6M/T : Removal and Instal-
.
12. Support the transmission using a suitable jack.
13. Remove the nuts securing the insulator to the crossmember.
14. Remove the crossmember using power tool.
WARNING:
Support the transmission using suitable jack.
15. Tilt the transmission slightly to gain clearance between the body and the transmission, then disconnect
the air breather hoses. Refer to
TM-68, "Removal and Installation"
16. Disconnect the following:
• Back-up lamp switch connector
• Park/neutral position (PNP) switch connector
17. Remove the wiring harness from the retainers.
18. Remove the transmission to engine bolts using power tool.
19. Separate the transmission from the engine and remove it from the vehicle.
WARNING:
Support the transmission while removing it using suitable jack.
INSTALLATION
Installation is the reverse order of removal.
• When installing the transmission to the engine, tighten the bolts to
the specified torque.
CAUTION:
• When installing be careful to avoid interference between
transmission main drive gear and clutch cover.
• After installation, check for oil leakage and oil level. Refer to
• If flywheel is removed, align dowel pin with the smallest hole of flywheel.
• When replacing an engine or transmission you must make sure the dowels are installed correctly
during re-assembly.
• Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of drive
train components.
LCIA0367E
Quantity
10
Bolt length “
”
mm (in)
65 (2.56)
Tightening torque
N·m (kg-m, ft-lb)
75 (7.7, 55)
WCIA0507E
TRANSMISSION ASSEMBLY
TM-71
< REMOVAL AND INSTALLATION >
[6MT: FS6R31A]
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TM
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Removal and Installation from Vehicle (For 4WD Models)
INFOID:0000000005273970
COMPONENTS
REMOVAL
1.
Drain transmission oil. Refer to
.
2.
Disconnect the battery cable from the negative terminal.
3.
Remove the shift lever assembly. Refer to
TM-66, "Removal and Installation"
.
4.
Remove the LH fender protector. Refer to
EXT-22, "Removal and Installation of Front Fender Protector"
1.
Transmission assembly
2.
Crossmember
3.
Insulator
WCIA0577E
TM-72
< REMOVAL AND INSTALLATION >
[6MT: FS6R31A]
TRANSMISSION ASSEMBLY
5.
Remove the crankshaft position sensor (POS) from the M/T
assembly.
CAUTION:
Do not damage the sensor edge.
6.
Remove the undercovers using power tool.
7.
Remove the front crossmember using power tool.
8.
Remove the starter motor. Refer to
.
9.
Remove the front and rear propeller shafts. Refer to
(3S1330-2BJ100).
10. Remove the left and right front exhaust tubes. Refer to
EX-6, "Removal and Installation"
.
11. Remove the clutch operating cylinder from the transmission. Refer to
CL-17, "6M/T : Removal and Instal-
.
12. Support the transmission using a suitable jack.
13. Remove the nuts securing the insulator to the crossmember.
14. Remove the crossmember using power tool.
WARNING:
Support the transmission using suitable jack.
15. Tilt the transmission slightly to gain clearance between the body and the transmission, then disconnect
the air breather hoses. Refer to
TM-68, "Removal and Installation"
16. Disconnect the following:
• Back-up lamp switch connector
• Park/neutral position (PNP) switch connector
• ATP switch connector
• Neutral 4LO switch connector
• Wait detection switch connector
• Transfer control device connector
17. Remove the wiring harness from the retainers.
18. Remove the transmission to engine bolts using power tool.
19. Separate the transmission from the engine and remove it from the vehicle.
WARNING:
Support instruction transmission while removing it.
INSTALLATION
Installation is the reverse order of removal.
• When installing the transmission to the engine, tighten the bolts to
the specified torque.
CAUTION:
• When installing be careful to avoid interference between
transmission main drive gear and clutch cover.
• After installation, check for oil leakage and oil level. Refer to
• If flywheel is removed, align dowel pin with the smallest hole of flywheel. Refer to
.
• When replacing an engine or transmission you must make sure the dowels are installed correctly
during re-assembly.
• Improper alignment caused by missing dowels may cause vibration oil leaks or breakage of driv-
etrain components.
LCIA0367E
Quantity
10
Bolt length “
”
mm (in)
65 (2.56)
Tightening torque
N·m (kg-m, ft-lb)
75 (7.7, 55)
WCIA0507E
TRANSMISSION ASSEMBLY
TM-73
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
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TM
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DISASSEMBLY AND ASSEMBLY
TRANSMISSION ASSEMBLY
Overhaul
INFOID:0000000005589594
EXPLODED VIEW
Case Components
1.
Front cover gasket
2.
Front cover
3.
Washer
4.
Withdrawal lever ball pin
5.
Front cover oil seal
6.
Pivot bolt
7.
Check shift pin
8.
Filler plug
9.
Gasket
10. Transmission case
11.
Drain plug
12. Sliding ball bearing
13. Bushing
14. Oil gutter
15. Breather
16. Dowel pin
17. Magnet
18. Baffle plate
19. Adapter plate
20. Baffle plate
21. Bearing retainer
PCIB1208E
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