Nissan Pathfinder (2006 year). Instruction — part 109
BODY REPAIR
BL-173
C
D
E
F
G
H
J
K
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M
A
B
BL
2006 Pathfinder
REAR FENDER REINFORCEMENT
LIIA1820E
BL-174
BODY REPAIR
2006 Pathfinder
REAR FLOOR REAR
LIIA1815E
BODY REPAIR
BL-175
C
D
E
F
G
H
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K
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M
A
B
BL
2006 Pathfinder
REAR CROSSMEMBER
LIIA1816E
BL-176
BODY REPAIR
2006 Pathfinder
CRUSH HORN
CAUTION:
When replacing a damaged crush horn on N50 model, do not choose partial replacement method,
such as cutting and butt-joint welding the crush horn.
BODY REPAIR
BL-177
C
D
E
F
G
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A
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BL
2006 Pathfinder
Be sure to replace the entire crush horn when the crush horn has damage at the back of the body
mounting bracket.
LIIA2148E
BL-178
BODY REPAIR
2006 Pathfinder
BR-1
BRAKE SYSTEM
F BRAKES
CONTENTS
C
D
E
G
H
I
J
K
L
M
SECTION
A
B
BR
2006 Pathfinder
PRECAUTIONS . . . . . . . . . . . . . . .. 3
PREPARATION . . . . . . . . . . . . . . ... 4
Special Service Tool . . . . . . . . . . . . . 4
Commercial Service Tools . . . . . . . . . . 4
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING . . . . . . . . . . . . 5
NVH Troubleshooting Chart . . . . . . . . . . 5
BRAKE PEDAL . . . . . . . . . . . . . . .. 6
Inspection and Adjustment . . . . . . . . . ... 6
INSPECTION . . . . . . . . . . . . . . 6
ADJUSTMENT . . . . . . . . . . . . . .. 6
Removal and Installation . . . . . . . . . . .. 7
COMPONENTS . . . . . . . . . . . . . 7
REMOVAL FOR ADJUSTABLE BRAKE PEDAL
BRAKE FLUID . . . . . . . . . . . . . . ...11
On-board Inspection . . . . . . . . . . . . 11
LEVEL CHECK . . . . . . . . . . . . . 11
Drain and Refill . . . . . . . . . . . . . . 11
Bleeding Brake System . . . . . . . . . . .. 12
BRAKE PIPING AND HOSE . . . . . . . . . 13
REMOVAL . . . . . . . . . . . . . . ... 13
INSTALLATION . . . . . . . . . . . . ... 14
Removal and Installation of Rear Brake Piping and
Brake Hose . . . . . . . . . . . . . . . 14
REMOVAL . . . . . . . . . . . . . . ... 14
INSTALLATION . . . . . . . . . . . . ... 14
Inspection After Installation . . . . . . . . . 15
BRAKE MASTER CYLINDER . . . . . . . . .. 16
On-board Inspection . . . . . . . . . . . ... 16
LEAK INSPECTION . . . . . . . . . . . 16
Removal and Installation . . . . . . . . . . 16
REMOVAL . . . . . . . . . . . . . . ... 16
INSTALLATION . . . . . . . . . . . . ... 17
Disassembly and Assembly . . . . . . . . . 17
DISASSEMBLY . . . . . . . . . . . . ... 17
ASSEMBLY . . . . . . . . . . . . . . . 17
BRAKE BOOSTER . . . . . . . . . . . . ... 18
On-Vehicle Service . . . . . . . . . . . . . 18
OPERATING CHECK . . . . . . . . . . .. 18
AIRTIGHT CHECK . . . . . . . . . . . .. 18
Removal and Installation . . . . . . . . . . 19
VACUUM LINES . . . . . . . . . . . . . ... 21
Removal and Installation . . . . . . . . . . 21
Inspection . . . . . . . . . . . . . . . ... 21
VISUAL INSPECTION . . . . . . . . . . . 21
CHECK VALVE INSPECTION . . . . . . . . 22
FRONT DISC BRAKE . . . . . . . . . . . ... 23
On-vehicle Inspection . . . . . . . . . . . . 23
PAD WEAR INSPECTION . . . . . . . . ... 23
Components . . . . . . . . . . . . . . ... 24
Removal and Installation of Brake Pad . . . . .. 25
REMOVAL . . . . . . . . . . . . . . ... 25
INSTALLATION . . . . . . . . . . . . ... 25
Removal and Installation of Brake Caliper and Disc
Rotor . . . . . . . . . . . . . . . . . ... 25
REMOVAL . . . . . . . . . . . . . . ... 25
INSTALLATION . . . . . . . . . . . . ... 25
Disassembly and Assembly of Brake Caliper . . . 26
Brake Burnishing . . . . . . . . . . . . . 29
REAR DISC BRAKE . . . . . . . . . . . . . 30
BR-2
2006 Pathfinder
Components . . . . . . . . . . . . . . ... 31
Removal and Installation of Brake Pad . . . . ... 32
REMOVAL . . . . . . . . . . . . . . ... 32
INSTALLATION . . . . . . . . . . . . . 32
Removal and Installation of Brake Caliper and Disc
Rotor . . . . . . . . . . . . . . . . . ... 32
REMOVAL . . . . . . . . . . . . . . ... 32
INSTALLATION . . . . . . . . . . . . . 32
Disassembly and Assembly of Brake Caliper . . . 33
DISASSEMBLY . . . . . . . . . . . . ... 33
CALIPER INSPECTION . . . . . . . . . .. 33
ASSEMBLY . . . . . . . . . . . . . . ..34
DISC ROTOR INSPECTION . . . . . . . ...34
Brake Burnishing . . . . . . . . . . . . . .35
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