Nissan Versa Note. Instruction — part 789
TM-36
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
42. Expand snap rings (1) and remove input shaft rear bearing and
mainshaft rear bearing from transaxle case, using Tool (A).
43. Remove snap rings from transaxle case.
44. Remove check balls (2) from transaxle case.
Assembly
INFOID:0000000009417476
1. Install snap rings (1) along transaxle case groove so that notch
mates with housing as shown.
CAUTION:
• Do not reuse snap rings.
• Check snap ring installation direction.
• Be sure to align notch with housing.
2. Expand snap rings (1) and install input shaft rear bearing and
mainshaft rear bearing to transaxle case, using Tool (A).
CAUTION:
Check that snap ring is correctly installed within bearing
groove.
3. Install check balls (2) to transaxle case.
4. Install bushings (1) until they reach transaxle case, using suit-
able tool (A).
CAUTION:
Do not reuse bushings.
5. Apply gear oil to O-ring, and then install it to control shaft.
CAUTION:
Do not reuse O-ring.
Tool number
: ST35300000 ( — )
PCIB1535E
PCIB1547E
Tool number
: ST35300000 ( — )
PCIB1548E
JPDIC0636ZZ
TRANSAXLE ASSEMBLY
TM-37
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
6. Install control shaft (1) to transaxle case, and tighten bolts (
)
to the specified torque.
CAUTION:
Replace control shaft and selector as a set.
7. Install selector to control shaft, and then install retaining pin (
)
to selector, using suitable tool.
CAUTION:
• Be careful with the orientation of selector.
• Replace control shaft and selector as a set.
• Do not reuse retaining pin.
8. Install gear catch, spring, and bushing to transaxle case, and
then tighten bolt (
) to the specified torque.
CAUTION:
Replace gear catch, spring, and bushing as a set.
9. Install oil gutter to transaxle case.
10. Install air breather inner tube (2) to transaxle case.
CAUTION:
Do not damage air breather inner tube.
NOTE:
It is easier to install when air breather inner tube end is wrapped
and narrowed by tape. Remove tape after installation.
11. Insert 2-way connector (1) straight, and then install it to air
breather inner tube.
CAUTION:
Check air breather inner tube for twists after installing.
12. Install differential side oil seals (1) to clutch housing and tran-
saxle case, using Tool.
PCIB1540E
SCIA1726J
JPDIC0533ZZ
PCIB1541E
(B)
: Transaxle case side
(C)
: Clutch housing side
Dimension (L
1
)
: 5.7 – 6.3 mm (0.224 – 0.248 in)
Dimension (L
2)
: 2.4 – 3.0 mm (0.094 – 0.118 in)
Tool number
: KV32500QAA ( — )
JPDIC0401ZZ
TM-38
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
CAUTION:
• Do not reuse differential side oil seal.
• Do not tilt differential side oil seal.
• Do not damage clutch housing and transaxle case.
13. Install differential side bearing outer races until they reach clutch
housing and transaxle case, using Tool (A).
CAUTION:
Replace differential side bearing outer race and differential
side bearing as a set.
14. Install bushings (1) until they reach clutch housing, using suit-
able tool (A).
CAUTION:
Do not reuse bushings.
15. Install oil channel to clutch housing.
CAUTION:
Do not reuse oil channel.
16. Install mainshaft front bearing so that it becomes even with
clutch housing surface, using Tool (A).
17. Install input shaft front bearing so that it becomes even with
clutch housing surface, using Tool (A).
18. Install pinion gear, pinion shaft, and plug to clutch housing.
Tool number
: KV32300QAE ( — )
PCIB1549E
JPDIC0637ZZ
Tool number : ST33400001 ( — )
PCIB1544E
Tool number
: KV40100900 ( — )
PCIB1545E
TRANSAXLE ASSEMBLY
TM-39
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
19. Install final drive (1) to clutch housing.
20. Install dowel pins (2) and magnet to clutch housing.
CAUTION:
Do not reuse dowel pins.
21. Install reverse gear to clutch housing, and then install retaining
pin to clutch housing, using suitable tool.
CAUTION:
Do not reuse retaining pin.
22. Install 1st-2nd shift fork to 1st-2nd fork rod, and then install
retaining pin to 1st-2nd shift fork.
CAUTION:
• Do not reuse retaining pin.
• Replace 1st-2nd fork rod and 1st-2nd shift fork as a set.
23. Set 1st-2nd fork rod assembly (1) onto mainshaft assembly (2),
and then install them to clutch housing.
24. Install lock pins (
) to clutch housing.
25. Install 3rd-4th shift fork to 3rd-4th fork rod, and then install
retaining pin to 3rd-4th shift fork.
CAUTION:
• Do not reuse retaining pin.
• Replace 3rd-4th fork rod and 3rd-4th shift fork as a set.
26. Install 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve (2),
and input shaft assembly (3) to clutch housing.
a. Pull 1st-2nd fork rod (4) up, and then maintain the neutral posi-
tion.
b. Set 3rd-4th fork rod assembly onto 3rd-4th coupling sleeve, and
then install them together with input shaft assembly to clutch
housing.
CAUTION:
• Set lock pin (3rd-4th fork rod side) onto 1st-2nd fork rod
groove and then install 3rd-4th fork rod assembly.
PCIB1533E
MCIB0033E
PCIB1532E
JPDIC0534ZZ
PCIB1628E
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