Nissan Versa Note. Instruction — part 478
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< SYMPTOM DIAGNOSIS >
SQUEAK AND RATTLE TROUBLE DIAGNOSES
LAIA0071E
WINDSHIELD GLASS
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REMOVAL AND INSTALLATION
WINDSHIELD GLASS
Exploded View
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AWKIA2557ZZ
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< REMOVAL AND INSTALLATION >
WINDSHIELD GLASS
Removal and Installation
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REMOVAL
1. Remove front pillar finishers (LH/RH). Refer to
INT-21, "FRONT PILLAR FINISHER : Removal and Instal-
.
2. Partially remove the headlining (front edge).
3. Remove cowl top cover. Refer to
EXT-35, "Removal and Installation"
.
4. Remove inside mirror. Refer to
MIR-14, "Removal and Installation"
.
5. Remove windshield glass using piano wire or power cutting tool (A) and an inflatable pump bag (B).
• Apply protective tape around the windshield glass to protect the painted surface from damage.
• If the windshield glass is to be reused, mark the body and the glass with matching marks.
WARNING:
When cutting the glass from the vehicle, always wear safety glasses and heavy gloves to help pre-
vent glass splinters from entering your eyes or cutting your hands.
CAUTION:
• Be careful not to scratch the glass when removing.
• Be careful not to set or stand the glass on its edge. Small chips may develop into cracks.
• Apply protective tape around the windshield glass to protect the painted surface from damage.
INSTALLATION
Installation is in the reverse order of removal.
• Use a genuine NISSAN Urethane Adhesive Kit (if available) or equivalent and follow the instructions fur-
nished with it.
• Adhesive shall be continuously applied to assure watertightness. Glass installation shall be finished within
five minutes after applying the adhesive.
• While the urethane adhesive is curing, open a door window. This will prevent the glass from being forced out
by passenger compartment air pressure when a door is closed.
• The molding must be installed securely so that it is in position and leaves no gap.
• Inform the customer that the vehicle should remain stationary until the urethane adhesive has completely
cured (preferably 24 hours). Curing time varies with temperature and humidity.
WARNING:
• Keep heat and open flames away as primers and adhesive are flammable.
• The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Avoid
contact with the skin and eyes.
• Use in an open, well ventilated location. Avoid breathing the vapors. They can be harmful if inhaled.
If affected by vapor inhalation, immediately move to an area with fresh air.
• Driving the vehicle before the urethane adhesive has completely cured may affect the performance
of the windshield in case of an accident.
CAUTION:
1.
Windshield glass molding
2.
Windshield glass
3.
Spacer
4.
Spacer
5.
Roof
6.
Dam rubber
7.
Headlining
8.
Adhesive
9.
Cowl top cover
10. Front pillar finisher
11. Body side outer
12. Body primer
13. Primer
D.
3.8 mm (0.15 in)
E.
5.0 mm (0.20 in)
F.
8.0 mm (0.31 in)
G.
6.2 mm (0.24 in)
H.
12.0 - 14.0 mm (0.47 - 0.55 in)
J.
7.0 - 9.0 mm (0.28 - 0.35 in)
PIIB5779E
WINDSHIELD GLASS
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• Do not use an adhesive which is past its usable term. Shelf life of this product is limited to six
months after the date of manufacture. Carefully adhere to the expiration or manufacture date printed
on the box.
• Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
• Do not leave primers or adhesive cartridge unattended with their caps open or off.
• The vehicle should not be driven for at least 24 hours or until the urethane adhesive has completely
cured. Curing time varies depending on temperature and humidity. The curing time will increase
under lower temperatures and lower humidity.
REPAIRING WATER LEAKS FOR WINDSHIELD GLASS
• Leaks can be repaired without removing and reinstalling windshield glass.
• If water is leaking between the urethane adhesive material and body or glass, determine the extent of the
leak.
• This can be done by applying water to the windshield glass area while pushing glass outward.
• To stop the leak, apply primer (if necessary) and urethane adhesive to the leak point.
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