Nissan Versa Note. Instruction — part 106
VACUUM LINES
BR-33
< REMOVAL AND INSTALLATION >
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Check for correct assembly, damage and deterioration.
BR-34
< REMOVAL AND INSTALLATION >
FRONT DISC BRAKE
FRONT DISC BRAKE
BRAKE PAD
BRAKE PAD : Exploded View
INFOID:0000000009364851
BRAKE PAD : Removal and Installation
INFOID:0000000009364852
WARNING:
Clean any dust from the front brake and rear brake with a vacuum dust collector. Do not blow with
compressed air.
CAUTION:
• While removing caliper, do not depress the brake pedal because the piston will pop out.
• It is not necessary to remove bolts on torque member and brake hose except for disassembly or
replacement of front disc brake caliper. In this case, hang front disc brake caliper with a wire so as
not to stretch brake hose.
• Do not damage piston boot.
• Keep disc brake rotor and brake pads free from brake fluid and grease.
REMOVAL
1. Remove the front wheel and tire using power tool.
2. Remove sliding pin bolts.
3. Suspend the cylinder body with suitable wire in a position so that the brake hose will not stretch. Then
remove the pad return springs, brake pads, shims and pad retainers from the torque member.
CAUTION:
• Do not deform the pad return springs or pad retainers when servicing the brake pads.
• Note the position of the brake pads during removal to aid installation.
4. Perform inspection after removal. Refer to
BR-35, "BRAKE PAD : Inspection"
.
INSTALLATION
1. Install the pad retainers to the torque member.
CAUTION:
• Install the pad retainers so that they will not be lifted up from the torque member.
• Do not deform the pad retainers.
1.
Cylinder body
2. Inner shim
3.
Inner pad (with pad wear sensor)
4.
Pad return spring
5. Pad retainer
6.
Torque member
7.
Outer pad
8. Outer shim
Apply MOLYKOTE
®
7439 or equivalent.
AWFIA1020ZZ
FRONT DISC BRAKE
BR-35
< REMOVAL AND INSTALLATION >
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2. Apply MOLYKOTE
®
7439 or equivalent to the to the mating surfaces between the shims and the brake
pads.
3. Install the brake pads and shims to the torque member.
CAUTION:
• Replace the brake pads and shims if they have been dropped or sustained and impact.
• If any shim is damaged by corrosion, replace it.
• Always replace shims and brake pads as a set.
4. Install the pad return springs to the brake pads.
CAUTION:
• Do not deform the pad return springs.
• Correctly insert the pad return spring into the pad return spring hole on the brake pad.
5. Install cylinder body to torque member.
CAUTION:
When installing new brake pads, check the brake fluid level in the reservoir tank because brake
fluid returns to the reservoir tank when pressing piston in.
NOTE:
Use a disc brake piston tool to press piston into the cylinder body.
6. Install the sliding pin bolts and tighten to the specified torque. Refer to
.
7. Depress the brake pedal several times to verify that brake drag does not exist for the front disc brake.
BR-35, "BRAKE PAD : Inspection"
8. Install the front wheel and tire. Refer to
.
9. Perform the inspection after installation. Refer to
BR-35, "BRAKE PAD : Inspection"
BRAKE PAD : Inspection
INFOID:0000000009364853
INSPECTION AFTER REMOVAL
If any shim is subject to serious corrosion, replace it with a new one.
INSPECTION AFTER INSTALLATION
1. Check drag of front disc brake. If any drag is found, follow the procedure described below:
a. Remove brake pads. Refer to
BR-34, "BRAKE PAD : Removal and Installation"
.
b. Press the piston.
c. Install brake pads. Refer to
BR-34, "BRAKE PAD : Removal and Installation"
.
d. Securely depress the brake pedal several times.
e. Check drag of front disc brake again. If any drag is found, disassemble the cylinder body and replace if
necessary. Refer to
BR-37, "BRAKE CALIPER ASSEMBLY : Disassembly and Assembly"
.
2. Burnish the brake pads and disc brake rotor mutually contacting surfaces, after refinishing or replacing
disc brake rotors, after replacing brake pads, or if a soft pedal occurs at very low mileage. Refer to
"BRAKE PAD : Brake Burnishing"
.
BRAKE CALIPER ASSEMBLY
BRAKE CALIPER ASSEMBLY : Exploded View
INFOID:0000000009364854
REMOVAL
BR-36
< REMOVAL AND INSTALLATION >
FRONT DISC BRAKE
BRAKE CALIPER ASSEMBLY : Removal and Installation
INFOID:0000000009364855
WARNING:
Clean any dust from the brake caliper and brake pads with a vacuum dust collector. Do not blow with
compressed air.
CAUTION:
• While removing caliper, do not depress the brake pedal because the piston will pop out.
• Do not damage piston boot.
• Do not allow foreign matter (e.g. dust) and oils other than brake fluid to enter the reservoir tank.
• Do not spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe
off immediately and wash with water if brake fluid spills on painted surfaces.
• Keep disc brake rotor free from brake fluid.
• Do not reuse drained brake fluid.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Remove the front wheel and tire using power tool.
2. Remove union bolt and disconnect brake hose from brake caliper. Discard the copper sealing washers.
3. Remove bolts and torque member including brake caliper.
4. Remove disc brake rotor. If reusing the disc brake rotor, apply matching marks on the wheel hub and disc
brake rotor to aid installation.
CAUTION:
Put matching marks on the wheel hub and disc brake rotor, if it is necessary to remove disc brake
rotor.
INSTALLATION
1. Install disc brake rotor, align the matching marks if installing the original disc brake rotor.
CAUTION:
• Replace the disc brake rotor if it has been dropped or sustained an impact.
• Align the marks on disc brake rotor and wheel hub at the time of installation when reusing disc
brake rotor.
2. Install the torque member including brake caliper to the steering knuckle and tighten the torque member
bolts to the specified torque. Refer to
BR-35, "BRAKE CALIPER ASSEMBLY : Exploded View"
.
CAUTION:
• Replace the torque member if it has been dropped or sustained an impact.
1. Brake caliper
JPFIA0510GB
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