Nissan Almera Tino V10. Instruction — part 194
AT-500
[ALL]
ASSEMBLY
1.
Remove transmission case and final drive assembly from converter housing.
2.
Select proper thickness of reduction pinion gear bearing adjusting shim using the following procedures.
a.
Place reduction pinion gear on transmission case as shown.
b.
Place idler gear bearing on transmission case.
c.
Measure dimensions “B” “C” and “D” and calculate dimension
“A”.
●
Measure dimension “B” between the end of reduction pinion
gear and the surface of transmission case.
●
Measure dimension “B” in at least two places.
●
Measure dimension “C” between the surface of idler gear
bearing inner race and the surface of transmission case.
●
Measure dimension “C” in at least two places.
●
Measure dimension “D” between the end of reduction pinion
gear and the adjusting shim mating surface of reduction pin-
ion gear.
●
Measure dimension “D” in at least two places.
●
Calculate dimension “A”.
A = D
−
(B + C)
“A”:
Distance between the surface of idler gear bear-
ing inner race and the adjusting shim mating
surface of reduction pinion gear.
SAT333DA
SAT334DA
SAT335D
A = D
−
(B + C)
SAT336DA
ASSEMBLY
AT-501
[ALL]
D
E
F
G
H
I
J
K
L
M
A
B
AT
d.
Measure dimension “E” between the end of idler gear and the
idler gear bearing inner race mating surface of idler gear.
●
Measure dimension “E” in at least two places.
e.
Select proper thickness of reduction pinion gear bearing adjust-
ing shim.
3.
Install reduction gear and reduction pinion gear bearing adjust-
ing shim selected in step 2-e on transmission case.
4.
Press idler gear bearing inner race on idler gear.
5.
Press idler gear on reduction gear.
●
Press idler gear so-that idler gear can be locked by park-
ing pawl.
6.
Tighten idler gear lock nut to the specified torque.
●
Lock idler gear with parking pawl when tightening lock
nut.
7.
Measure turning torque of reduction pinion gear.
●
When measuring turning torque, turn reduction pinion
gear in both directions several times to seat bearing roll-
ers correctly.
Proper shim thickness = A
−
E
−
0.05 mm (0.0020 in)*
(*... Bearing preload)
Reduction pinion gear bearing adjusting shim:
Refer to
AT-519, "SERVICE DATA AND SPECIFICA-
.
SAT337D
AAT696
SAT339D
Turning torque of reduction pinion gear:
0.1 - 0.69 N-m (1.1 - 7.0 kg-cm, 0.95 - 6.08 in-lb)
SAT340DC
AT-502
[ALL]
ASSEMBLY
OUTPUT SHAFT END PLAY
●
Measure clearance between side cover and the end of the out-
put shaft bearing.
●
Select proper thickness of adjusting shim so that clearance is
within specifications.
1.
Install bearing retainer for output shaft.
2.
Install output shaft thrust needle bearing on bearing retainer.
3.
Install output shaft on transmission case.
SAT341D
SAT347D
SAT438D
SAT439D
ASSEMBLY
AT-503
[ALL]
D
E
F
G
H
I
J
K
L
M
A
B
AT
4.
Measure dimensions “
1
” and “
2
” at side cover and then cal-
culate dimension “A”.
●
Measure dimension “
1
” and
“
2
”
in at least two
places.
5.
Measure dimensions “
2
” and “
3
” and then calculate dimen-
sion “B”.
●
Measure “
2
” and “
3
” in at least two places.
6.
Select proper thickness of adjusting shim so that output shaft
end play (clearance between side cover and output shaft bear-
ing) is within specifications.
7.
Install adjusting shim on output shaft bearing.
8.
Apply locking sealant to transmission case as shown in illustra-
tion.
9.
Install side cover on transmission case.
●
Apply locking sealant to the mating surface of transmis-
sion case.
“A”:
Distance between transmission case fitting
surface and adjusting shim mating surface.
A =
1
−
2
2
:
Height of gauge
SAT874DA
“B”:
Distance between the end of output shaft bear-
ing outer race and the side cover fitting sur-
face of transmission case.
B =
2
−
3
2
:
Height of gauge
SAT875DA
Output shaft end play (A
−
B):
0 - 0.5 mm (0 - 0.020 in)
Output shaft end play adjusting shims:
Refer to
AT-519, "SERVICE DATA AND SPECIFICA-
.
SAT440D
SAT441D
SAT442D
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