Nissan Almera Tino V10. Instruction — part 16
Components
NLCL0044
SCL819
SCL820
Removal
1.
Remove instruction transaxle from vehicle. Refer to MT-19,
“Removal”.
2.
Move withdrawal lever enough to remove release bearing, and
remove release bearing from clutch lever.
3.
Support clutch lever claws with an appropriate wood block,
align retaining pin with A in the figure, and drive out spring pin
using a pin punch.
4.
Pull out withdrawal lever and remove clutch lever.
SCL733
Inspection
NLCL0046
I
Replace the release bearing if it is seized, damaged, faulty in
rotation direction, or has poor aligning function.
I
Replace the withdrawal lever if its contact surface is worn
abnormally.
I
Replace the clutch lever if its contact surface is worn abnor-
mally.
I
Replace the dust seal if it is deformed or cracked.
Installation
NLCL0047
CAUTION:
I
Be sure to apply grease to the clutch components.
Otherwise, abnormal noise, poor clutch disengagement,
or clutch damage may occur. Wipe the excess grease off
completely, because it may cause the clutch components
to slip and shudder.
I
Keep the clutch disc facing, pressure plate, and flywheel
free of oil and grease.
GI
MA
EM
LC
EC
FE
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
CLUTCH RELEASE MECHANISM
RS5F70A
Components
CL-17
YCL002
I
Clean old grease and abrasive materials off the grease
application area.
I
Apply approximately 1 mm (0.04 in)-thick clutch sleeve
grease evenly on the sliding part of the clutch lever and
the release bearing spring.
I
Apply just enough clutch sleeve grease to fill up the
release bearing inner groove.
I
Apply the clutch grease to the clutch disc and the input
shaft spline. Install the clutch disc to the input shaft,
remove the excess grease around the shaft, and remove
the clutch disc.
I
Lightly and evenly apply the clutch sleeve grease on the
sliding part of the release bearing, install the release
bearing, remove the excess grease around the bearing,
and remove the release bearing.
SCL822
1.
Assemble clutch lever to clutch housing, and insert withdrawal
lever.
2.
Support clutch lever claws with an appropriate wood block, and
install a new spring pin using a pin punch.
CAUTION:
Spring pin cannot be reused.
SCL736
3.
Install release bearing spring to release bearing as shown in
the figure.
SCL823
4.
Operate withdrawal lever instructionly, press clutch spring from
both sides, and install release bearing to clutch lever securely.
5.
Make sure a click is heard when release bearing spring is
pressed from both sides.
CLUTCH RELEASE MECHANISM
RS5F70A
Installation (Cont’d)
CL-18
SCL738
6.
Make sure each sliding part operates smoothly when with-
drawal lever is moved.
CAUTION:
Remove any excess grease with a shop towel.
GI
MA
EM
LC
EC
FE
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
CLUTCH RELEASE MECHANISM
RS5F70A
Installation (Cont’d)
CL-19
Components
NLCL0027
SCL842
Removal
1.
Remove instruction transaxle from vehicle. Refer to MT-21,
“Removal”.
2.
Move withdrawal lever enough to remove release bearing, and
remove release bearing from clutch withdrawal lever.
3.
Remove dust cover.
4.
Remove retainer spring from withdrawal lever.
SCL733
Inspection
NLCL0029
I
Replace the release bearing if it is seized, damaged, faulty in
rotation direction, or has poor aligning function.
I
Replace the withdrawal lever if its contact surface is worn
abnormally.
I
Replace the dust cover if it is deformed or cracked.
Installation
NLCL0030
1.
Apply a coat of grease to parts as instructed in the following
cautions and notes before installation.
CAUTION:
I
Be sure to apply grease to the clutch components.
Otherwise, abnormal noise, poor clutch disengagement,
or clutch damage may occur. Wipe the excess grease off
completely, because it may cause the clutch components
to slip and shudder.
I
Keep the clutch disc facing, pressure plate, and flywheel
free of oil and grease.
CLUTCH RELEASE MECHANISM
RS5F50A
Components
CL-20
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