Nissan Almera Tino V10. Instruction — part 922
Mainshaft and Gears . . . . . . . . . . . . .40
. . . . . . . . . . . . . . 40
. . . . . . . . . . . . . . ...41
. . . . . . . . . . . . . . . .43
Final Drive. . . . . . . . . . . . . . . . ..48
. . . . . . . . . . . . ...48
. . . . . . . . . . . . . . 49
. . . . . . . . . . . . . . ...49
. . . . . . . . . . . . . . . .50
Shift Control Components . . . . . . . . . . .51
. . . . . . . . . . . . . . ...51
ASSEMBLY. . . . . . . . . . . . . . . . . 53
Clutch Housing . . . . . . . . . . . . . . ..53
Transaxle Case. . . . . . . . . . . . . . ..57
RS5F50A
OVERHAUL . . . . . . . . . . . . . . . . ...63
Case Components . . . . . . . . . . . . . .63
Gear Components . . . . . . . . . . . . . .64
Shift Control Components . . . . . . . . . . .65
DISASSEMBLY. . . . . . . . . . . . . . . ..66
REPAIR FOR COMPONENT PARTS . . . . . . ...69
Input Shaft and Gears . . . . . . . . . . . ...69
. . . . . . . . . . . . . . 69
. . . . . . . . . . . . . . ...70
. . . . . . . . . . . . . . . .71
Mainshaft and Gears . . . . . . . . . . . . .74
. . . . . . . . . . . . . . 74
. . . . . . . . . . . . . . ...75
. . . . . . . . . . . . . . . .76
Final Drive. . . . . . . . . . . . . . . . ..78
. . . . . . . . . . . . . . 78
. . . . . . . . . . . . . . ...78
. . . . . . . . . . . . . . . .79
Shift Control Components . . . . . . . . . . .80
. . . . . . . . . . . . . . ...80
Case Components . . . . . . . . . . . . . .80
. . . . . . . ...80
ADJUSTMENT . . . . . . . . . . . . . . . ...82
Input Shaft End Play and Differential Side
Bearing Preload . . . . . . . . . . . . . . .82
. . . . . . . . . . . ...82
Mainshaft Bearing Preload . . . . . . . . . . 83
ASSEMBLY. . . . . . . . . . . . . . . . . 85
RS5F70A
SERVICE DATA AND SPECIFICATIONS (SDS) . . .89
General Specifications. . . . . . . . . . . ...89
. . . . . . . . . . . . . . ...89
. . . . . . . . . . . . . . ...89
Gear End Play . . . . . . . . . . . . . . ...90
Clearance Coupling Sleeve . . . . . . . . . ...90
1ST, 2ND, 3RD, 4TH, 5TH & REVERSE
COUPLING SLEEVE
. . . . . . . . . . . . 90
Clearance Between Baulk Ring and Gear . . . . 90
3RD, 4TH, 5TH, REVERSE BAULK RING
. . . . ..90
. . . . . ..90
Available Snap Rings . . . . . . . . . . . . 91
. . . . . . . . . . . . . . . .91
Available C-rings. . . . . . . . . . . . . . 91
. . . . . . . . . ...91
. . . . . . . .91
. . . . . . . . . . . ...92
Available Adjusting Shims . . . . . . . . . . .93
INPUT SHAFT REAR BEARING ADJUSTING
SHIM
. . . . . . . . . . . . . . . . . ..93
. . . . . . . . 94
MAINSHAFT REAR BEARING ADJUSTING SHIM
. ..94
Available Thrust Washer. . . . . . . . . . . 95
. . . . . . . ...95
Available Washers . . . . . . . . . . . . . .95
DIFFERENTIAL SIDE GEAR THRUST WASHER
. . 95
Available Shims - Differential Side Bearing
Preload and Adjusting Shim . . . . . . . . . ..96
. . . . . . . . . . . ...96
DIFFERENTIAL SIDE BEARING ADJUSTING
SHIMS
. . . . . . . . . . . . . . . . . 96
RS5F50A
SERVICE DATA AND SPECIFICATIONS (SDS) . . .97
General Specifications. . . . . . . . . . . ...97
. . . . . . . . . . . . . . ...97
. . . . . . . . . . . . . . ...97
Gear End Play . . . . . . . . . . . . . . ...98
Clearance Between Baulk Ring and Gear . . . . 98
. . . . . . . . .98
. . . . . ..98
. . . . . . . . . . ..98
Available Snap Rings . . . . . . . . . . . . 99
1ST & 2ND SYNCHRONIZER HUB (AT
MAINSHAFT)
. . . . . . . . . . . . . . ...99
3RD & 4TH SYNCHRONIZER HUB (AT INPUT
SHAFT)
. . . . . . . . . . . . . . . . ...99
. . . . . . ..99
Available Thrust Washer. . . . . . . . . . . 99
4TH INPUT GEAR (AT INPUT SHAFT)
. . . . . ..99
DIFFERENTIAL SIDE GEAR THRUST WASHER
. . 99
Available Shims . . . . . . . . . . . . . ...100
. . . . . 100
TOTAL TURNING TORQUE (NEW BEARING)
. . ..100
MAINSHAFT BEARING ADJUSTING SHIM
. . . ..100
TABLE FOR SELECTING MAINSHAFT BEARING
ADJUSTING SHIM(S)
. . . . . . . . . . . .100
INPUT SHAFT BEARING ADJUSTING SHIM
. . ...101
TABLE FOR SELECTING INPUT SHAFT BEARING
ADJUSTING SHIM(S)
. . . . . . . . . . . .101
CONTENTS
(Cont’d)
MT-2
DIFFERENTIAL SIDE BEARING ADJUSTING
SHIM
. . . . . . . . . . . . . . . . . 101
TABLE FOR SELECTING DIFFERENTIAL SIDE
BEARING ADJUSTING SHIM(S)
. . . . . . . .102
GI
MA
EM
LC
EC
FE
CL
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
CONTENTS
(Cont’d)
MT-3
Special Service Tools
NLMT0032
Tool number
Tool name
Description
KV38107700
Preload adapter
NT087
Measuring turning torque of final drive assembly
Measuring total turning torque
Measuring clearance between side gear and differ-
ential case with washer
Selecting differential side bearing adjusting shim
(Use with KV38106000.)
KV38106000
Height gauge adapter
(differential side bearing)
NT418
Selecting differential side bearing adjusting shim
(Use with KV38107700.)
a: 140 mm (5.51 in)
b: 40 mm (1.57 in)
c: 16 mm (0.63 in) dia.
d: M8 x 1.25P
KV32101000
Pin punch
NT410
Removing and installing retaining pin
Removing and installing lock pin
Removing selector shaft
Removing welch plug
a: 4 mm (0.16 in) dia.
KV31100300
Pin punch
NT410
Removing and installing retaining pin
a: 4.5 mm (0.177 in) dia.
ST30031000
Puller
NT411
Removing 3rd, 5th input gear
Removing 3rd & 4th and 5th & Rev synchronizer
hub
Removing mainshaft rear bearing
Removing 2nd gear, 5th gear bush
Removing 1st & 2nd synchronizer hub, 1st and
4th main gear
Removing and installing differential side bearing
a: 90 mm (3.54 in) dia.
b: 50 mm (1.97 in) dia.
ST30021000
Puller
NT411
Removing input shaft front and rear bearing
Installing input shaft front and rear bearing
Installing 5th input gear, 3rd main gear and 4th
main gear
Installing 1st & 2nd, 3rd & 4th and 5th & Rev syn-
chronizer hub
Installing 2nd gear bush, 5th gear bush, Rev gear
bush
Installing mainshaft rear bearing
a: 110 mm (4.33 in) dia.
b: 68 mm (2.68 in) dia.
PREPARATION
RS5F70A
Special Service Tools
MT-4
Tool number
Tool name
Description
ST33290001
Puller
NT414
Removing idler gear bearing outer race
a: 250 mm (9.84 in)
b: 160 mm (6.30 in)
ST33230000
Drift
NT084
Removing differential oil seal
Installing differential side bearing
a: 51 mm (2.01 in) dia.
b: 28.5 mm (1.122 in) dia.
ST30720000
Drift
NT115
Installing differential side bearing outer race
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
ST22350000
Drift
NT065
Installing input shaft front and rear bearing
a: 34 mm (1.34 in) dia.
b: 28 mm (1.10 in) dia.
ST22452000
Drift
NT065
Installing 3rd and 4th main gear
Installing 5th gear bush
Installing 5th & Rev synchronizer hub
Installing Rev gear bush
Installing mainshaft rear bearing
a: 45 mm (1.77 in) dia.
b: 36 mm (1.42 in) dia.
ST37750000
Drift
NT065
Installing input shaft oil seal
Installing 5th synchronizer
Installing mainshaft rear bearing
Installing 5th main gear
Installing 3rd & 4th synchronizer hub
Installing striking rod oil seal
Installing clutch housing dust seal
a: 40 mm (1.57 in) dia.
b: 31 mm (1.22 in) dia.
Commercial Service Tools
NLMT0033
Tool name
Description
Drift
NT065
Installing welch plug
a: 12 mm (0.47 in) dia.
b: 10 mm (0.39 in) dia.
GI
MA
EM
LC
EC
FE
CL
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
PREPARATION
RS5F70A
Special Service Tools (Cont’d)
MT-5
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