Nissan Almera Tino V10. Instruction — part 8
PREPARATION
CL-3
[RS6F51R]
D
E
F
G
H
I
J
K
L
M
A
B
CL
PREPARATION
PFP:00002
Special Service Tools
ECS0094Y
Commercial Service Tool
ECS0094Z
Tool name
Tool number
Description
Pin punch
ST23550000
Tip diameter: 4.5 mm (0.177 in) dia.
Removing and installing master cylinder
spring pin
Diaphragm adjusting wrench
ST20050240
Adjusting unevenness of diaphragm spring of
clutch cover
Clutch aligning bar
ST20630000
a: 15.8 mm (0.622 in) dia.
b: 22.9 mm (0.902 in) dia.
c: 45.0 mm (1.077 in)
Installing clutch cover and disc
ZZA0515D
ZZA0508D
S-NT405
Tool name
Description
1. Flare nut crowfoot
2. Torque wrench
a: 10 mm (0.39 in)
Removing and installing clutch piping
S-NT360
CL-4
[RS6F51R]
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
PFP:00003
NVH Troubleshooting Chart
ECS00950
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.
Reference page
SUSPECTED PARTS (Possible cause)
CL
UTCH
PEDAL
(F
re
e
p
la
y
o
u
t
o
f
a
d
ju
s
tm
e
n
t)
CL
UTCH
L
INE
(Air
in
lin
e
)
M
ASTER
C
Y
LI
N
D
E
R
PI
ST
O
N
C
U
P
(D
a
m
a
ged)
O
PER
A
T
IN
G
C
YLI
N
D
E
R
P
IS
T
O
N
C
U
P
(D
am
aged
)
EN
G
IN
E
M
O
U
N
T
IN
G
(Loos
e)
RELEASE
BEARING
(W
o
rn
,
d
ir
ty
o
r
dam
ag
ed)
CL
UTCH
DI
SC
(O
u
t
o
f
tr
u
e
)
C
L
U
T
C
H
D
ISC
(R
u
nout
is
ex
ces
s
iv
e)
CL
UTCH
DI
SC
(L
in
in
g
b
ro
k
e
n
)
C
L
U
T
C
H
D
ISC
(D
ir
ty
or
bur
ned)
CL
UTCH
DI
SC
(O
ily
)
CL
UTCH
DI
SC
(W
o
rn
o
u
t)
C
L
U
T
C
H
D
ISC
(H
a
rde
ned)
CL
UTCH
DI
SC
(L
a
c
k
o
f
s
p
lin
e
g
re
a
s
e
)
D
IAPH
R
A
G
M
SPR
IN
G
(D
a
m
aged
)
DIAPHRAGM
SPRING
(Ou
t
o
f
tip
a
lig
n
m
e
n
t)
PRESSURE
PLA
T
E
(Distor
tion)
FL
YW
HEEL
(Distor
tion)
Symptom
Clutch grabs/chatters
1
2
2
2
2
2
Clutch pedal spongy
1
2
2
Clutch noisy
1
Clutch slips
1
2
2
3
4
5
Clutch does not disengage
1
2
3
4
5
5
5
5
5
5
6
6
7
CLUTCH PEDAL
CL-5
[RS6F51R]
D
E
F
G
H
I
J
K
L
M
A
B
CL
CLUTCH PEDAL
PFP:46540
On-Vehicle Inspection and Adjustment
ECS00951
CLUTCH PEDAL STROKE INSPECTION
Check clutch pedal stroke by using a 1-meter rule to measure the total pedal stroke. Place end of rule onto the
middle of the clutch pedal pad. Place a book/clipboard on the driver's seat to set a reference point, ensure the
book/clipboard does not move during pedal depression. Mark (A) the pedal fully up position on the rule.
Depress the clutch pedal and mark (B) the rule again next to the reference point on the book/clipboard. Mea-
sure the distance between the marks (A and B), this is the actual pedal stroke (S). Check the specified pedal
stroke in the table, adjust actual pedal stroke if necessary (refer to
).
NOTE:
●
Do not use steering wheel as a reference point, angle gives incorrect reading.
●
Ensure there is no interference between the floor carped and clutch pedal when fully depressed.
CLUTCH PEDAL FREE PLAY INSPECTION
Check pedal free play, if out of specification refer to
.
●
Push on the clutch pedal until resistance is felt, and check the
distance the pedal moves.
CLUTCH PEDAL STROKE ADJUSTMENT
1.
Loosen the pedal stopper bolt completely (so there is on contact between pedal and stopper bolt).
2.
Adjust pedal stroke to the specified value with the master cylinder push rod.
NCL058
SCL702
CL-6
[RS6F51R]
CLUTCH PEDAL
3.
Adjust the pedal stopper bolt until it is just in contact with the pedal, then tighten the lock nut.
4.
Once stroke is set to specification, adjust clutch pedal free play.
CLUTCH PEDAL FREE PLAY ADJUSTMENT
1.
Adjust pedal free play to the specified value with the master cylinder push rod.
2.
Tighten lock nut of the master cylinder push rod.
●
Push on the clutch pedal until resistance is felt, and check the distance the pedal moves.
Removal and Installation
ECS00952
NOTE:
Install clutch pedal assembly and adjust the pedal height. Tighten stopper bolt to the specified torque.
Clutch pedal stroke “S”:
155 - 160 mm (6.10 - 6.30 in)
Pedal free play “A”:
1 - 3 mm (0.04 - 0.12 in)
MCIA0125E
MCIA0126E
1.
Clutch pedal assembly
2.
Clevis pin
3.
Bushing
4.
Snap pin
5.
Stopper bolt
6.
Clutch pedal
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