Nissan Almera Tino V10. Instruction — part 862
EM-104
[QG]
SERVICE DATA AND SPECIFICATIONS (SDS)
*: Total indicator reading
CYLINDER BLOCK
Unit: mm (in)
PISTON, PISTON RING AND PISTON PIN
Available Piston
Unit: mm (in)
Inner diameter of camshaft bracket
No .1
28.000 - 28.021 (1.1024 - 1.1032)
No.2, 3, 4, 5
24.000 - 24.021 (0.9449 - 0.9457)
Camshaft journal clearance
0.045 - 0.086 (0.0018 - 0.0034)
Camshaft end play
Intake
0.070 - 0.143 (0.0028 - 0.0056)
Exhaust
0.115 - 0.188 (0.0045 - 0.0074)
Standard
Standard
Limit
Surface flatness
Less than 0.03 (0.0012)
0.1 (0.004)
Height “H” (nominal)
213.95 - 214.05 (8.4232 - 8.4271)
—
Cylinder bore
inner diameter
Standard
Grade No. 1
80.000 - 80.010
(3.1496 - 3.1500)
0.2 (0.008)
Grade No. 2
80.010 - 80.020
(3.1500 - 3.1504)
Grade No. 3
80.020 - 80.030
(3.1504 - 3.1508)
Out-of-round (X
−
Y)
Less than 0.015 (0.0006)
—
Taper (A
−
B)
Less than 0.01 (0.0004)
—
Difference in inner diameter between cylinders
0.05 (0.0020)
0.2 (0.008)
SEM171D
Standard
SEM882E
SERVICE DATA AND SPECIFICATIONS (SDS)
EM-105
[QG]
C
D
E
F
G
H
I
J
K
L
M
A
EM
Piston Ring
Unit: mm (in)
Piston Pin
Unit: mm (in)
CONNECTING ROD
Unit: mm (in)
*: After installing in connecting rod
CRANKSHAFT
Unit: mm (in)
Piston skirt diame-
ter “A”
Standard
Grade No. 1
79.965 - 79.975
(3.1482 - 3.1486)
Grade No. 2
79.975 - 79.985
(3.1486 - 3.1490)
Grade No. 3
79.985 - 79.995
(3.1490 - 3.1494)
0.5 (0.002) oversize (service)
80.215 - 80.245
(3.1581 - 3.1592)
1.0 (0.039) oversize (service)
80.465 - 80.495
(3.1679 - 3.1691)
“a” dimension
42.3 (1.665)
Piston pin hole inner diameter
18.993 - 18.999
(0.7478 - 0.7480)
Piston to bore clearance
0.025 - 0.045 (0.0010 - 0.0018)
Standard
Limit
Side clear-
ance
Top
0.040 - 0.080
(0.0016 - 0.0031)
0.110 (0.0043)
2nd
0.030 - 0.070 (0.0012 - 0.0028)
0.100 (0.0039)
Oil ring
0.045 - 0.155
(0.0018 - 0.0061)
—
End gap
Top
0.20 - 0.39 (0.0079 - 0.0154)
0.54 (0.0213)
2nd
0.32 - 0.56
(0.0126 - 0.0220)
0.67 (0.0264)
Oil (rail ring)
0.20 - 0.69 (0.0079 - 0.0272)
0.95 (0.0374)
Piston pin outer diameter
18.989 - 19.001 (0.7476 - 0.7481)
Piston pin to piston clearance
0.002 - 0.006 (0.0001 - 0.0002)
Piston pin to connecting rod bush-
ing clearance
Standard
0.005 - 0.017 (0.0002 - 0.0007)
Limit
0.023 (0.0009)
Center distance
140.45 - 140.55 (5.5295 - 5.5335)
Bend [per 100 (3.94)]
Limit
0.15 (0.0059)
Torsion [per 100 (3.94)]
Limit
0.30 (0.0118)
Connecting rod bushing inner diameter* (small end)
19.000 - 19.012 (0.7480 - 0.7485)
Connecting rod big end inner diameter
43.000 - 43.013 (1.6929 - 1.6934)
Side clearance
Standard
0.20 - 0.470 (0.0079 - 0.0185)
Limit
0.50 (0.0197)
Main journal dia. “Dm”
Grade No. 0
49.956 - 49.964 (1.9668 - 1.9671)
Grade No. 1
49.948 - 49.956 (1.9665 - 1.9668)
Grade No. 2
49.940 - 49.948 (1.9661 - 1.9665)
EM-106
[QG]
SERVICE DATA AND SPECIFICATIONS (SDS)
*: Total indicator reading
MAIN BEARING
Standard size
Unit: mm (in)
Undersize
Unit: mm (in)
Bearing Clearance
Unit: mm (in)
CONNECTING ROD BEARING
Standard Size
Unit: mm (in)
Undersize
Unit: mm (in)
Pin journal dia. “Dp”
Grade No. 0
39.968 - 39.974 (1.5735 - 1.5738)
Grade No. 1
39.962 - 39.968 (1.5733 - 1.5735)
Grade No. 2
39.956 - 39.962 (1.5731 - 1.5733)
Out-of-round (X
−
Y)
Standard
Less than 0.003 (0.0001)
Limit
Less than 0.005 (0.0002)
Taper (A
−
B)
Standard
Less than 0.004 (0.0002)
Limit
Less than 0.005 (0.0002)
Runout [TIR*]
Standard
Less than 0.04 (0.0016)
Limit
Less than 0.05 (0.002)
Free end play
Standard
0.060 - 0.260 (0.0024 - 0.0102)
Limit
0.3 (0.012)
Grade No.
Thickness
Identification color
0
1.826 - 1.830 (0.0719 - 0.0720)
Black
1
1.830 - 1.834 (0.0720 - 0.0722)
Red
2
1.834 - 1.838 (0.0722 - 0.0724)
Green
3
1.838 - 1.842 (0.0724 - 0.0725)
Yellow
4
1.842 - 1.846 (0.0725 - 0.0727)
Blue
Thickness
0.25 (0.0098)
1.960 - 1.964 (0.0772 - 0.0773)
0.50 (0.0197)
2.085 - 2.089 (0.0821 - 0.0822)
Main bearing clearance
Standard
0.020 - 0.044 (0.0008 - 0.0017)
Limit
0.1 (0.004)
Grade No.
Thickness
Identification color or number
0
1.503 - 1.506 (0.0592 - 0.0593)
Black
1
1.506 - 1.509 (0.0593 - 0.0594)
Red
2
1.509 - 1.512 (0.0594 - 0.0595)
Green
Grade No.
Thickness
Identification color or number
0.08 (0.0031)
1.542 - 1.546 (0.0607 - 0.0609)
—
0.12 (0.0047)
1.562 - 1.566 (0.0615 - 0.0617)
—
0.25 (0.0098)
1.627 - 1.631 (0.0641 - 0.0642)
—
SERVICE DATA AND SPECIFICATIONS (SDS)
EM-107
[QG]
C
D
E
F
G
H
I
J
K
L
M
A
EM
Bearing Clearance
Unit: mm (in)
MISCELLANEOUS COMPONENTS
Unit: mm (in)
*: Total indicator reading
Tightening Torque
EBS00QEW
*1: Parts to be tightened in particular orders.
1)-: Order of tightening when tightening two or more times separately.
Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)*
2
Connecting rod bearing clear-
ance
Standard
0.014 - 0.039 (0.0006 - 0.0015)
Limit
0.1 (0.004)
Flywheel runout [TIR*]
Less than 0.1 (0.004)
Camshaft sprocket runout [TIR*]
Intake
Less than 0.2 (0.008)
Exhaust
Less than 0.15 (0.0059)
Mass air flow sensor
8.4 - 10.8 (0.9 - 1.1, 75 - 95)*
2
Resonator
3.8 - 4.5 (0.39 - 0.45, 34 - 39)*
2
Air cleaner case lower
3.8 - 4.5 (0.39 - 0.46, 34 - 39)*
2
Intake manifold
16.7 - 23.5 (1.7 - 2.4, 13 - 17)
Intake manifold collector
7.0 - 9.5 (0.71 - 0.97, 62 - 84)*
2
Intake manifold support
16.7 - 23.5 (1.7 - 2.4, 13 - 17)
Electric throttle control actuator
17.7 - 21.6 (1.8 - 2.2, 13 - 15)
Exhaust manifold
25.5 - 29.4 (2.6 - 2.9, 19 - 21)
Exhaust manifold cover
6.3 - 8.3 (0.64 - 0.85, 56 - 73)*
2
Heated oxygen sensor
58.8 - 78.4 (6.0 - 7.9, 44 - 57)
Ground nut
79.4 (8.1, 59)
Oil pan
6.28 - 8.34 (0.64 - 0.85, 56 - 73)*
2
Oil pan drain plug
29.4 - 39.2 (3.0 - 3.9, 22 - 28)
Oil strainer
6.28 - 8.34 (0.64 - 0.85, 56 - 73)*
2
Ignition coil
3.8 - 5.0 (0.38 - 0.51, 33 - 44)*
2
Spark plug
19.6 - 29.4 (2.0 - 3.0, 15 - 21)
*1
Fuel tube
1)
11.8 - 13.7 (1.2 - 1.4, 9 - 10)
2)
16.7 - 23.5 (1.7 - 2.4, 12 - 17)
Rocker cover
2.0 - 3.9 (0.20 - 0.40, 17.4 - 34.7)*
2
Intake valve timing control solenoid valve
6.3 - 8.3 (0.64 - 0.85, 56 - 73)*
2
Camshaft position sensor (PHASE)
7.2 - 10.8 (0.73 - 1.1, 64 - 95) *
2
Camshaft sprocket (INT)
78.4 - 88.2 (8.0 - 9.0, 58 - 65)
Camshaft sprocket (EXH)
98.1 - 127.5 (10.0 - 13.0, 73 - 94)
*1
Camshaft bracket
1)
2.0 (0.2, 18) *
2
2)
5.9 (0.6, 52) *
2
3)
9.0 - 11.8 (0.92 - 1.20, 80 - 104)*
2
Crankshaft pulley
132.4 - 152.0 (14.0 - 15.0, 98 - 112)
Front cover
6.92 - 9.5 (0.71 - 0.96, 62 - 84)*
2
Timing chain tension guide
15.7 - 20.6 (1.6 - 2.1, 12 - 15)
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