Nissan GT-R. Instruction — part 147
WINDSHIELD GLASS
GW-11
< REMOVAL AND INSTALLATION >
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REMOVAL AND INSTALLATION
WINDSHIELD GLASS
Exploded View (GT-R certified NISSAN dealer)
INFOID:0000000009161678
JMKIA2802GB
GW-12
< REMOVAL AND INSTALLATION >
WINDSHIELD GLASS
for the symbols shown in the figure.
Removal and Installation (GT-R certified NISSAN dealer)
INFOID:0000000009161679
REMOVAL
1.
Remove partially headlining (front edge). Refer to
INT-24, "Removal and Installation"
2.
Remove inside mirror. Refer to
MIR-15, "Removal and Installation"
.
3.
Remove the front wiper arms (LH/RH). Refer to
WW-21, "Removal and Installation"
.
4.
Remove cowl top cover. Refer to
EXT-27, "Removal and Installation"
.
5.
Remove roof side molding (LH/RH). Refer to
EXT-45, "Removal and Installation"
.
6.
Remove front pillar finisher (LH/RH). Refer to
INT-15, "Removal and Installation"
.
7.
Apply protective tape around windshield to prevent painted surface from being damaged.
8.
Guiding a cutter knife along glass, cut the windshield molding.
9.
Using a pair of pliers, pull molding remaining at the body flange out of bonded area of glass.
10. Paint matching marks on the body and glass if the windshield is
reused.
NOTE:
• Positioning during installation can be easily performed.
• When installing a new windshield glass mount the glass on the
body and put the matching marks after clearing the body side.
11. Cut the adhesive.
Depending on the tool in use, follow the procedures below:
CAUTION:
Never use a windshield cutter if the windshield is reused. (It may scratch the glass surface)
a.
With piano wire (when reusing glass)
i.
Pass the piano wire (B) from the passenger room to the bonded
area of glass using a wire pierce (A).
CAUTION:
• Never press the piano wire excessively against the edge
of the glass.
• Always use a Standish cover (C) to keep the piano wire
clear of plastic parts such as the instrument panel.
• For the corner area, never insert the piano wire into the
mating surfaces of glass.
• Never damage the harness around the glass.
1.
Windshield
2.
Spacer
3.
Windshield molding
4.
Dam rubber (upper and lower)
5.
Mirror base
6.
Roof panel
7.
Primer
8.
Front pillar finisher
9.
Dashboard upper crossmember
10. Cowl top cover
11.
Adhesive
12. Front pillar outer
13. Front pillar garnish
14. Black print
15. Mark
16. Insulator
Unit: mm (in)
PIIB3503J
JMKIA0721ZZ
WINDSHIELD GLASS
GW-13
< REMOVAL AND INSTALLATION >
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ii.
Tie both ends of the piano wire (B) to the wire grip (A), etc.
iii.
With 2 persons, one holding the piano wire (B) inside the vehicle
along with the glass and the other holding it outside the vehicle
along with the gap between the body and glass, pull it to cut off
the adhesive.
CAUTION:
Always use a Standish cover (C) to keep the piano wire
clear of plastic parts such as the instrument panel.
b.
With a windshield cutter (A) (when replacing glass)
i.
Apply soapy water around the bonded area on the body for
smooth movement of the windshield cutter.
ii.
Insert the windshield cutter into the bonded area. Cut the adhe-
sive by pulling the knife, keeping the tip parallel to the edge of
the glass.
12. Use rubber suction cups or suction lifter (A), etc. to remove
glass from the vehicle.
INSTALLATION
JMKIA0722ZZ
JMKIA1139ZZ
JMKIA0306ZZ
JMKIA1138ZZ
GW-14
< REMOVAL AND INSTALLATION >
WINDSHIELD GLASS
1.
Using a scraper, remove remaining adhesive (sealant) on the
body side down to approximately a depth that is 2.0 mm (0.079
in) thick (a) so that entire contour becomes smooth.
CAUTION:
If the bonded area on the body is scratched, repair it with a
two-liquid type urethane paint. Never use lacquer type
paint.
2.
When reusing the glass (2), use the cutter (A) to remove the
remaining adhesive (1) (sealant) and smooth out the surface.
3.
Mount the glass onto the vehicle and paint matching marks on the body and glass when installing new
glass. Then remove the glass again.
4.
Use the rubber suction cups or suction lifter (A) to set the glass
(1) on the glass stand (B).
5.
Clean the bonded area on the glass and body with white gasoline or degreasing agent.
6.
Install new spacer.
7.
Install new windshield molding.
NOTE:
Lightly affix the center of molding. Affix the whole length while checking the length on the left and right.
CAUTION:
• Always install the windshield molding before the adhesive hardens.
• After installing glass, keep the front door glass open until the adhesive is completely cured.
Never drive the vehicle.
8.
Apply primer for the glass along the entire circumference of the glass.
Use the sealing kit for glass application and the special holder for cartridge or similar tools.
CAUTION:
There are 2 types of primer. Never confuse the application methods.
• Primer for painted surfaces
• Primer for glass
NOTE:
The essential function of primers is to strengthen adhesion between the glass and the painted surface.
9.
Apply primer for the painted surface to the body side bonding surface.
CAUTION:
JMKIA0307ZZ
JMKIA0726ZZ
JMKIA1137ZZ
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