Nissan Titan. Instruction — part 11
BR-34
< REMOVAL AND INSTALLATION >
FRONT DISC BRAKE
2. Install brake caliper assembly, and tighten torque member bolts
to the specified torque.
CAUTION:
Do not allow oil or any moisture on all contact surfaces
between steering knuckle and caliper assembly, bolts, and
washers.
3. Install brake hose to brake caliper assembly using new copper
sealing washers. Align the brake hose to the projection as
shown and tighten union bolt to the specified torque.
CAUTION:
Do not reuse copper sealing washers.
4. Refill with new brake fluid and bleed air. Refer to
.
5. Check front disc brake for drag and correct as necessary.
6. Install front wheels and tires. Refer to
SFIA2437E
SFIA2431E
REAR DISC BRAKE
BR-35
< REMOVAL AND INSTALLATION >
C
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A
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REAR DISC BRAKE
Exploded View of Brake Pads
INFOID:0000000009883556
Removal and Installation of Brake Pad
INFOID:0000000009883557
WARNING:
Clean dust on caliper and brake pad with a vacuum dust collector to minimize the hazard of air borne
particles or other materials.
CAUTION:
• While removing cylinder body, do not depress brake pedal because piston will pop out.
• It is not necessary to remove bolts on torque member and brake hose except for disassembly or
replacement of caliper assembly. In this case, hang cylinder body with a wire so as not to stretch
brake hose.
• Do not damage piston boot.
• If any shim is subject to serious corrosion, replace it with a new one.
• Always replace shim and shim cover as a set when replacing brake pads.
• Keep rotor free from brake fluid.
• Burnish the brake pads and disc rotor mutually contacting surfaces, after refinishing or replacing
rotors, after replacing pads, or if a soft pedal occurs at very low mileage. Refer to
.
REMOVAL
1. Partially drain the brake fluid. Refer to
2. Remove rear wheels and tires using power tool.
3. Remove the sliding pin bolts.
4. Remove the cylinder body from the torque member, hang cylinder body with wire and remove pads.
INSTALLATION
1. Push piston in using a suitable tool.
CAUTION:
By pushing in piston, brake fluid returns to master cylinder reservoir tank. Watch the brake fluid
level in the reservoir tank.
2. Apply Molykote 7439 grease to brake pad contact areas on knuckle.
CAUTION:
Do not get grease on the brake pads or brake rotor friction surfaces.
3. Install pads to cylinder body.
1.
Outer pad
2.
Inner pad
ALFIA0177ZZ
BR-36
< REMOVAL AND INSTALLATION >
REAR DISC BRAKE
4. Install cylinder body to torque member.
5. Install sliding pin bolts and tighten to specification.
6. Check rear disc brake for drag and correct as necessary.
7. Install rear wheel and tires. Refer to
.
8. Check brake fluid level. Refer to
.
Brake Burnishing Procedure
INFOID:0000000009883558
Burnish contact surfaces between disc rotors and pads according to following procedure after refinishing or
replacing rotors, after replacing pads, or if a soft pedal occurs at very low mileage.
CAUTION:
• Be careful of vehicle speed because the brake does not operate easily until pad and disc rotor are
securely seated.
• Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1. Drive vehicle on straight, flat road.
2. Depress brake pedal with the power to stop vehicle within 3 to 5 seconds until the vehicle stops.
3. Drive without depressing brake for a few minutes to cool the brake.
4. Repeat steps 1 through 3 until pad and disc rotor are securely seated.
Exploded View of Brake Caliper
INFOID:0000000009883559
Removal and Installation of Brake Caliper and Disc Rotor
INFOID:0000000009883560
WARNING:
1.
Brake hose bolt
2.
Brake hose
3.
Copper sealing washer
4.
Cap
5.
Bleeder valve
6.
Sliding pin bolt
7.
Cylinder body
8.
Piston Seal
9.
Piston
10. Piston boot
11. Slipper
12.
Sliding sleeve boot
13. Sliding sleeve
Brake fluid
1: Molykote 7439 grease
2: Rubber grease
Front
AWFIA0962ZZ
REAR DISC BRAKE
BR-37
< REMOVAL AND INSTALLATION >
C
D
E
G
H
I
J
K
L
M
A
B
BR
N
O
P
Clean dust on caliper and brake pads with a vacuum dust collector to minimize the hazard of air borne
particles or other materials.
CAUTION:
• While removing cylinder body, do not depress brake pedal because piston will pop out.
• It is not necessary to remove bolts on torque member and brake hose except for disassembly or
replacement of caliper assembly. In this case, hang cylinder body with a wire so as not to stretch
brake hose.
• Do not damage piston boot.
• If any shim is subject to serious corrosion, replace it with a new one.
• Always replace shim and shim cover as a set when replacing brake pads.
• Keep rotor free from brake fluid.
• Burnish the brake pads and disc rotor mutually contacting surfaces, after refinishing or replacing
rotors, after replacing pads, or if a soft pedal occurs at very low mileage.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Remove rear wheels and tires using power tool.
2. Fasten disc rotor using wheel nut.
3. Drain brake fluid as necessary. Refer to
4. Remove brake hose (A) from brake piping and cylinder body.
BR-22, "Removal and Installation of Rear Brake Piping
.
CAUTION:
Do not reuse copper sealing washers.
5. Remove sliding pin bolts (1) as shown, and remove cylinder
body (2).
6. Apply matching marks to disc rotor and wheel hub assembly if the disc rotor is to be reused, then remove
disc rotor.
CAUTION:
Put matching marks on wheel hub assembly and disc rotor if the disc rotor is to be reused.
INSTALLATION
1. If reusing the disc rotor, use the matching marks to align disc rotor on the wheel hub assembly, then install
disc rotor using a wheel nut to hold it in place.
CAUTION:
Use matching marks on wheel hub assembly and disc rotor if the disc rotor is to be reused.
2. Apply Molykote 7439 grease to upper and lower slippers.
ALFIA0152ZZ
ALFIA0153ZZ
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