Nissan Pathfinder (2009 year). Instruction — part 227
DLN-298
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
PLANETARY CARRIER
6.
Remove the metal bushing from the sun gear using Tools.
INSPECTION AFTER DISASSEMBLY
Bearing
Check the bearing for damage and rough rotation. If necessary,
replace the bearing with a new one.
Planetary Carrier
• Measure the end play of each pinion gear. If it is out of specifica-
tion, replace the planetary carrier assembly with new one.
• Check the working face of each gear and bearing for damage,
burrs, partial wear, dents and other abnormality. If any is found,
replace the planetary carrier assembly with a new one.
Sun Gear
• Check if the oil passage of the sun gear assembly is clogged. For
this, try to pass a 3.6 mm (0.142 in) dia. wire through the oil pas-
sage as shown.
• Check the sliding and contact surface of each gear and bearing for
damage, burrs, partial wear, dents and other abnormality. If any is
found, replace the sun gear assembly with a new one.
Internal Gear
Tool number
A: ST33710000 (
—
)
B: ST35325000 (
—
)
C: ST33290001 (J-34286)
SDIA2168E
MTF0041D
Pinion gear end play
: 0.1 - 0.7 mm (0.004 - 0.028 in)
PDIA0146E
PDIA0147E
2009 Pathfinder
PLANETARY CARRIER
DLN-299
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
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Check the internal gear teeth for damage, partial wear, dents or
other abnormality. If any is found, replace the internal gear with a
new one.
ASSEMBLY
1.
Apply ATF to the new metal bushing, then install the new metal
bushing until it becomes “Dimension A” using Tool.
CAUTION:
Do not reuse metal bushing.
2.
Apply ATF to the new needle bearing, then install the new nee-
dle bearing until it becomes “Dimension B” using Tool.
CAUTION:
Do not reuse needle bearing.
3.
Install the carrier bearing to the sun gear using Tools.
4.
Install the new snap ring to the sun gear assembly using suitable
tool.
CAUTION:
Do not reuse snap ring.
PDIA0157E
Tool number
: ST35300000 (
—
)
Dimension A
: 7.7 - 8.3mm (0.303 - 0.327in)
SDIA3189E
Tool number
: ST33220000 (
—
)
Dimension B
: 62.5 - 63.1mm (2.461 - 2.484in)
SDIA3190E
Tool number
A: ST30720000 (J-25405)
B: ST27863000 (
—
)
PDIA0149E
SDIA2353E
2009 Pathfinder
DLN-300
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
PLANETARY CARRIER
5.
Install the sun gear assembly to the planetary carrier assembly.
6.
Install the new snap ring to the planetary carrier assembly.
CAUTION:
Do not reuse snap ring.
SDIA2794E
2009 Pathfinder
FRONT DRIVE SHAFT
DLN-301
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
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FRONT DRIVE SHAFT
Disassembly and Assembly
INFOID:0000000003937397
DISASSEMBLY
1.
Remove the front bearing using Tools.
2.
Remove the rear bearing using Tools.
INSPECTION AFTER DISASSEMBLY
Front Drive Shaft
Check the items below. If necessary, replace them with new ones.
• Damage, peeling, dent, uneven wear and bending of the shaft.
• Excessive wear, damage and peeling of the gear.
Bearing
Check the bearing for damage and rough rotation. If necessary,
replace the bearing with a new one.
ASSEMBLY
Tool number
A: ST35300000 (
—
)
B: ST30021000 (J-22912-01)
SDIA2106E
Tool number
A: ST33710000 (
—
)
B: ST30021000 (J-22912-01)
PDIA0153E
PDIA0154E
MTF0041D
2009 Pathfinder
DLN-302
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
FRONT DRIVE SHAFT
1.
Install the rear bearing using Tools.
2.
Install the front bearing using Tools.
Tool number
A: KV38100500 (
—
)
B: ST30901000 (J-26010-01)
PDIA0155E
Tool number
A: KV38100500 (
—
)
B: ST30901000 (J-26010-01)
PDIA0156E
2009 Pathfinder
SHIFT CONTROL
DLN-303
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
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SHIFT CONTROL
Disassembly and Assembly
INFOID:0000000003937398
DISASSEMBLY
1.
Remove the snap ring.
2.
Remove the retaining pin.
3.
Remove the drum cam from the control shift rod.
4.
Remove the retaining pin from the L-H shift rod.
5.
Remove the 2-4 shift bracket.
6.
Remove the retaining ring from the 2-4 shift fork using suitable
tool.
7.
Remove the fork guide collar and 2-4 shift fork spring from the 2-
4 shift fork.
INSPECTION AFTER DISASSEMBLY
Shift Fork
• Measure the clearance between the shift fork and sleeve. If it is out
of specification, replace it with a new one.
Shift Rod and Fork Components
PDIA0122E
PDIA0125E
WDIA0226E
Standard value
2-4
: Less than 0.46 mm (0.018 in)
L-H
: Less than 0.46 mm (0.018 in)
PDIA0134E
2009 Pathfinder
DLN-304
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
SHIFT CONTROL
• Check the working face of the shift rod and fork for wear, partial
wear, abrasion, bending and other abnormality. If any is found,
replace with a new one.
ASSEMBLY
1.
Install clevis pin and shift collar to L-H shift fork after assembling them.
CAUTION:
Use caution when installing L-H shift fork, clevis pin or shift collar.
2.
Install clevis pin and shift collar to 2-4 shift bracket after assembling them.
CAUTION:
Use caution when installing 2-4 shift bracket.
3.
Install guide fork collar and 2-4 shift fork spring to the 2-4 shift
fork, and then secure it with the new retaining ring.
CAUTION:
• Do not reuse retaining ring.
• Be careful with orientation.
4.
Install the 2-4shift bracket to the L-H shift rod.
5.
Install the new retaining pin evenly to the L-H shift rod.
CAUTION:
Do not reuse retaining pin.
6.
Install the drum cam to the control shift rod, and then secure it
with the new retaining pin.
CAUTION:
Do not reuse retaining pin.
7.
Install the new snap ring to the control shift rod.
CAUTION:
Do not reuse snap ring.
PDIA0135E
SDIA3391E
PDIA0125E
PDIA0122E
2009 Pathfinder
SERVICE DATA AND SPECIFICATIONS (SDS)
DLN-305
< SERVICE DATA AND SPECIFICATIONS (SDS)
[TRANSFER: TX15B]
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specification
INFOID:0000000003937401
Inspection and Adjustment
INFOID:0000000003937402
PINION GEAR END PLAY
Unit: mm (in)
CLEARANCE BETWEEN SHIFT FORK AND SLEEVE
Unit: mm (in)
Applied model
VQ40DE
Transfer model
TX15B
Gear ratio
High
1.000
Low
2.625
Number of teeth
Planetary gear
Sun gear
56
Internal gear
91
Front drive sprocket
38
Front drive shaft
38
Fluid Capacity (Approx)
(US qt, Imp qt)
2.0 (2 1/8, 1 3/4)
Item
Standard
Pinion gear end play
0.1 - 0.7 (0.004 - 0.028)
Item
Standard
2-4 shift fork to 2-4 sleeve
Less than 0.46 (0.018)
L-H shift fork to L-H sleeve
Less than 0.46 (0.018)
2009 Pathfinder
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