Nissan Pathfinder (2009 year). Instruction — part 207

DLN-138

< ON-VEHICLE REPAIR >

[TRANSFER: ATX14B]

FRONT OIL SEAL

1.

Install the new front oil seal until it is flush with the end face of
the front case using Tool.

CAUTION:

• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.

2.

Align the matching mark of the front drive shaft with the match-
ing mark of the companion flange, then install the companion
flange.

3.

Install the new self-lock nut. Tighten to the specified torque
using Tool. Refer to

DLN-150, "Disassembly and Assembly"

.

CAUTION:

Do not reuse self-lock nut.

4.

Install the front propeller shaft. Refer to

DLN-309, "Removal and

Installation"

.

5.

Refill the transfer with fluid and check for fluid leakage and fluid
level. Refer to

DLN-133

.

Tool number

: KV38100500 (

—

)

SDIA2662E

SDIA2658E

Tool number

: KV40104000 (

—

)

LDIA0147E

2009 Pathfinder

REAR OIL SEAL

DLN-139

< ON-VEHICLE REPAIR >

[TRANSFER: ATX14B]

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REAR OIL SEAL

Removal and Installation

INFOID:0000000003937305

REMOVAL

1.

Partially drain the transfer fluid. Refer to

DLN-133

.

2.

Remove the rear propeller shaft. Refer to

DLN-317, "Removal and Installation"

(2S1330),

DLN-326,

"Removal and Installation"

(2S1350).

3.

Remove the dust cover from the rear case.

CAUTION:

Do not damage the rear case.

4.

Remove the rear oil seal from the rear case using Tool.

CAUTION:

Do not damage the rear case.

INSTALLATION

1.

Install the new rear oil seal until it is flush with the end face of the
rear case using Tool.

CAUTION:

• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.

2.

Apply petroleum jelly to the circumference of the new dust cover.
Position the new dust cover as shown.

CAUTION:

• Do not reuse dust cover.
• Position the identification mark at the position shown.
• 1: Dust cover
• 2: Rear case assembly
• A: Protrusions

WDIA0127E

Tool number

: ST33290001 (J-34286)

LDIA0139E

Tool number

: ST30720000 (J-25405)

LDIA0140E

AWDIA0550GB

2009 Pathfinder

DLN-140

< ON-VEHICLE REPAIR >

[TRANSFER: ATX14B]

REAR OIL SEAL

3.

Install the new dust cover to the rear case using Tool.

CAUTION:

• Do not reuse dust cover.
• Apply petroleum jelly to dust cover.

4.

Install the rear propeller shaft. Refer to

DLN-317, "Removal and

Installation"

(2S1330),

DLN-326, "Removal and Installation"

(2S1350).

5.

Refill the transfer with fluid and check for fluid leakage and fluid
level. Refer to

DLN-133

.

Tool number

: KV40105310 (

—

)

PDIA0116E

2009 Pathfinder

SIDE OIL SEAL

DLN-141

< ON-VEHICLE REPAIR >

[TRANSFER: ATX14B]

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SIDE OIL SEAL

Removal and Installation

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REMOVAL

1.

Remove the front propeller shaft. Refer to

DLN-309, "Removal and Installation"

.

2.

Remove the companion flange. Refer to

DLN-281, "Disassembly and Assembly"

.

3.

Remove the transfer control device from the transfer assembly. Refer to

DLN-276, "Removal and Installa-

tion"

.

4.

Remove the side oil seal using suitable tool.

CAUTION:

Do not damage shift cross.

INSTALLATION

1.

Install the new side oil seal until it is flush with the end face of
case using Tool.

CAUTION:

• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.

2.

Install the transfer control device to the transfer assembly. Refer
to

DLN-276, "Removal and Installation"

.

3.

Install the companion flange. Refer to

DLN-281, "Disassembly

and Assembly"

.

4.

Install the front propeller shaft. Refer to

DLN-309, "Removal and Installation"

.

SDIA2666E

Tool number

: ST22360002 (J-25679-01)

SDIA2665E

2009 Pathfinder

DLN-142

< ON-VEHICLE REPAIR >

[TRANSFER: ATX14B]

TRANSFER CONTROL DEVICE

TRANSFER CONTROL DEVICE

Removal and Installation

INFOID:0000000003937307

CAUTION:

• Change vehicle state to 2WD, and then remove and install transfer control device.
• Check 4WD shift indicator after installation. Refer to

DLN-126, "Precaution for Transfer Assembly

and Transfer Control Unit Replacement"

.

1.

Shift lever

2.

Actuator

SDIA2654E

2009 Pathfinder

AIR BREATHER HOSE

DLN-143

< ON-VEHICLE REPAIR >

[TRANSFER: ATX14B]

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AIR BREATHER HOSE

Removal and Installation

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VQ40DE

CAUTION:

• Make sure there are no pinched or restricted areas on each air breather hose caused by folding or

bending when installing it.

• Install each air breather hose into the breather tube (metal

connector) until the hose end reaches the end of the curve
section. Set each air breather hose with paint mark facing
upward.

• Install actuator/transfer motor air breather hose and transfer

air breather hose on clip A with the paint mark facing upward.

SDIA3339E

1.

Breather tube

2.

Clip A

3.

Clip B

4.

Clip C

5.

Clip D

6.

Clip E

7.

Actuator

8.

Air breather hose clamp

9.

Clip F

10. Transfer motor

11.

Breather tube (transfer)

SDIA3340E

SDIA3342E

2009 Pathfinder

DLN-144

< ON-VEHICLE REPAIR >

[TRANSFER: ATX14B]

AIR BREATHER HOSE

• Install clip C on actuator/transfer motor air breather hose and

transfer air breather hose with the paint mark matched.

• Install actuator/transfer motor air breather hose and transfer

air breather hose on clip D and clip E with the paint mark fac-
ing upward.

• Install the actuator air breather hose into the actuator (case

connector) until the hose end reaches the base of the tube.
Set actuator air breather hose with paint mark facing leftward.

• Install clip F on transfer motor air (control device) breather

hose and transfer air breather hose with the paint mark
matched.

SDIA3343E

SDIA3344E

SDIA3226E

SDIA3345E

2009 Pathfinder

AIR BREATHER HOSE

DLN-145

< ON-VEHICLE REPAIR >

[TRANSFER: ATX14B]

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• Install the transfer air breather hose into the breather tube

(transfer, metal connector) until the hose end reaches the
base of the tube. Set transfer air breather hose with paint
mark facing upwards.

• Install the transfer motor air breather hose into the transfer

motor (case connector) until the hose end reaches the end of
the curved section. Set transfer motor air breather hose with
paint mark facing leftward.

Removal and Installation

VK56DE

CAUTION:

• Make sure there are no pinched or restricted areas on each air breather hose caused by folding or

bending when installing it.

SDIA3196E

SDIA3194E

AWDIA0010ZZ

1.

Breather tube

2.

Clip A

3.

Clip B

4.

Clip C

5.

Clip D

6.

Actuator

7.

Air breather hose clamp

8.

Clip E

9.

Transfer motor

10. Breather tube (transfer)

Vehicle front

2009 Pathfinder