Nissan Pathfinder (2009 year). Instruction — part 223
DLN-266
< PREPARATION >
[TRANSFER: TX15B]
PREPARATION
PREPARATION
PREPARATION
Special Service Tool
INFOID:0000000003937387
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name
Description
KV40104000
(
—
)
Flange wrench
• Removing self-lock nut
• Installing self-lock nut
a: 85 mm (3.35 in)
b: 65 mm (2.56 in)
ST33290001
(J-34286)
Puller
• Removing front oil seal
• Removing rear oil seal
• Removing metal bushing
KV38100500
(
—
)
Drift
• Installing front oil seal
• Installing rear oil seal
• Installing rear bearing
• Installing front bearing
a: 80 mm (3.15 in) dia.
b: 60 mm (2.36 in) dia.
KV38100300
(J-44195)
Companion flange wrench
• Removing and installing companion flange
KV40105310
(
—
)
Drift
• Installing dust cover
a: 89 mm (3.50 in) dia.
b: 80.7 mm (3.17 in) dia.
KV38100200
(
—
)
Drift
• Removing sun gear assembly and planetary
carrier assembly
• Removing input bearing
• Installing sun gear assembly and planetary
carrier assembly
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia.
NT659
ZZA0601D
ZZA0811D
NT771
ZZA1003D
ZZA1143D
2009 Pathfinder
PREPARATION
DLN-267
< PREPARATION >
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ST30720000
(J-25405)
Drift
• Installing input bearing
• Installing input oil seal
• Installing carrier bearing
a: 77 mm (3.03 in) dia.
b: 55 mm (2.17 in) dia.
KV32102700
(
—
)
Drift
• Installing mainshaft rear bearing
a: 48 mm (1.89 in) dia.
b: 41 mm (1.61 in) dia.
KV40104830
(
—
)
Drift
• Installing input oil seal
a: 70 mm (2.76 in) dia.
b: 63.5 mm (2.50 in) dia.
ST35300000
(
—
)
Drift
• Removing carrier bearing
• Installing metal bushing
• Removing front bearing
a: 59 mm (2.32 in) dia.
b: 45 mm (1.77 in) dia.
ST30021000
(J-22912-01)
Puller
• Removing carrier bearing
• Removing front bearing
• Removing rear bearing
ST33710000
(
—
)
Drift
• Removing needle bearing
• Removing metal bushing
• Removing rear bearing
a: 89 mm (3.5 in)
b: 30 mm (1.18 in) dia.
c: 24 mm (0.94 in) dia.
ST35325000
(
—
)
Drift bar
• Removing metal bushing
a: 215 mm (8.46 in)
b: 25 mm (0.98 in) dia.
c: M12
×
1.5P
Tool number
(Kent-Moore No.)
Tool name
Description
ZZA0811D
ZZA0534D
ZZA1003D
NT073
ZZA0537D
ZZA1057D
NT663
2009 Pathfinder
DLN-268
< PREPARATION >
[TRANSFER: TX15B]
PREPARATION
Commercial Service Tool
INFOID:0000000003937388
ST33220000
(
—
)
Drift
• Installing needle bearing
a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.
ST27863000
(
—
)
Drift
• Installing carrier bearing
a: 75 mm (2.95 in) dia.
b: 62 mm (2.44 in) dia.
ST30901000
(J-26010-01)
Drift
• Installing rear bearing
• Installing front bearing
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.38 in) dia.
Tool number
(Kent-Moore No.)
Tool name
Description
ZZA1046D
ZZA1003D
ZZA0978D
Tool name
Description
Puller
• Removing companion flange
• Removing mainshaft rear bearing
Puller
• Removing mainshaft rear bearing
NT077
ZZB0823D
2009 Pathfinder
PREPARATION
DLN-269
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Pin punch
• Removing retaining pin
a: 6 mm (0.24 in) dia.
Power tool
• Loosening bolts and nuts
Tool name
Description
NT410
PBIC0190E
2009 Pathfinder
DLN-270
< ON-VEHICLE MAINTENANCE >
[TRANSFER: TX15B]
TRANSFER FLUID
ON-VEHICLE MAINTENANCE
TRANSFER FLUID
Replacement
INFOID:0000000003937389
CAUTION:
If using the vehicle for towing, the transfer fluid must be replaced as specified. Refer to
duction of Periodic Maintenance"
.
DRAINING
1.
Stop engine.
2.
Remove the drain plug and gasket and drain the fluid.
3.
Install the drain plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to
CAUTION:
Do not reuse gasket.
FILLING
1.
Remove the filler plug and gasket.
2.
Fill the transfer with new fluid until the fluid level reaches the
specified limit near the filler plug hole.
CAUTION:
Carefully fill fluid. (Fill up for approx. 3 minutes.)
3.
Leave the vehicle for 3 minutes, and check fluid level again.
4.
Install the filler plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to
CAUTION:
Do not reuse gasket.
Inspection
INFOID:0000000003937390
CAUTION:
If using the vehicle for towing, the transfer fluid must be replaced as specified. Refer to
duction of Periodic Maintenance"
.
FLUID LEAKAGE AND FLUID LEVEL
1.
Make sure that fluid is not leaking from the transfer assembly or around it.
2.
Check fluid level from the filler plug hole as shown.
CAUTION:
Do not start engine while checking fluid level.
3.
Install the filler plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to
CAUTION:
Do not reuse gasket.
SDIA3286E
Fluid grade and capacity
: Refer to
SDIA3287E
SDIA3287E
2009 Pathfinder
TRANSFER CONTROL UNIT
DLN-271
< ON-VEHICLE REPAIR >
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ON-VEHICLE REPAIR
TRANSFER CONTROL UNIT
Removal and Installation
INFOID:0000000003937391
REMOVAL
1.
Switch 4WD shift switch to 2WD and set transfer assembly to 2WD.
CAUTION:
When removing transfer control unit, transfer state must be at 2WD.
2.
Turn the ignition switch OFF and disconnect negative battery terminal.
3.
Remove the lower instrument panel LH. Refer to
IP-11, "Removal and Installation"
4.
Disconnect the two transfer control unit connectors.
5.
Remove the transfer control unit bolts.
6.
Remove the transfer control unit.
INSTALLATION
Installation is in the reverse order of removal.
• When installing the transfer control unit, tighten bolts to the specified torque.
• After the installation, check 4WD shift indicator pattern. If NG, adjust position between transfer assembly and
transfer control unit. Refer to
DLN-262, "Precaution for Transfer Assembly and Transfer Control Unit
LDIA0168E
Transfer control unit bolts
: 3.4 N·m (0.35 kg-m, 30 in-lb)
2009 Pathfinder
DLN-272
< ON-VEHICLE REPAIR >
[TRANSFER: TX15B]
FRONT OIL SEAL
FRONT OIL SEAL
Removal and Installation
INFOID:0000000003937392
REMOVAL
1.
Partially drain the transfer fluid. Refer to
.
2.
Remove the front propeller shaft. Refer to
DLN-309, "Removal and Installation"
.
3.
Remove the companion flange self-lock nut using Tool.
4.
Put a matching mark on top of the front drive shaft in line with
the mark on the companion flange.
CAUTION:
Use paint to make the matching mark on the front drive
shaft. Do not damage the front drive shaft.
5.
Remove the companion flange using suitable tool.
6.
Remove the front oil seal from the front case using Tool.
CAUTION:
Do not damage front case.
INSTALLATION
Tool number
: KV40104000 (
—
)
LDIA0142E
SDIA2779E
WDIA0193E
Tool number
: ST33290001 (J-34286)
LDIA0144E
2009 Pathfinder
FRONT OIL SEAL
DLN-273
< ON-VEHICLE REPAIR >
[TRANSFER: TX15B]
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1.
Install the new front oil seal until it is flush with the end face of
the front case using Tool.
CAUTION:
• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.
2.
Align the matching mark of the front drive shaft with the match-
ing mark of the companion flange, then install the companion
flange.
3.
Install the new self-lock nut and tighten to the specified torque
using Tool. Refer to
DLN-281, "Disassembly and Assembly"
.
CAUTION:
Do not reuse self-lock nut.
4.
Install the front propeller shaft. Refer to
.
5.
Refill the transfer with fluid and check for fluid leakage and fluid
level. Refer to
.
Tool number
: KV38100500 (
—
)
LDIA0145E
SDIA2214E
Tool number
: KV40104000 (
—
)
LDIA0147E
2009 Pathfinder
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