Nissan Tiida C11. Instruction — part 1399
TRANSAXLE ASSEMBLY
TM-647
< DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
13. Install snap ring (1) to transaxle case as shown in the figure.
CAUTION:
Be careful with the orientation of snap ring.
14. Using Tool (A), with snap rings (1) stretched, press in input shaft
rear bearing and mainshaft rear bearing into transaxle case.
CAUTION:
Make sure that snap ring is installed to bearing groove
properly.
15. Install check balls (2) to transaxle case.
16. Install differential side bearing outer races until it is flush with
end face of clutch housing and transaxle case using Tool (A).
17. Install differential side oil seals (1) to clutch housing and tran-
saxle case using Tool (A).
PCIB1547E
Tool number
A: ST35300000
PCIB1548E
Tool number
A: KV32300QA
PCIB1549E
Tool number
A: ST27862000
Dimension “H
1
”
: 5.7 - 6.3 mm (0.224 - 0.248 in)
Dimension “H
2
”
: 16.4 - 17.0 mm (0.646 - 0.669 in)
PCIB1550E
TM-648
< DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
18. Install final drive assembly (1) to clutch housing.
19. Install dowel pins (2) and magnet to clutch housing.
20. Install reverse gear assembly onto clutch housing, and then
install retaining pin (1) to reverse gear assembly.
21. Set 1st-2nd fork rod assembly (1) to mainshaft assembly (2),
and then install them to clutch housing.
22. Install lock pins (1) to clutch housing.
23. Install 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve (2)
and input shaft assembly (3) according to the following.
a.
Lift up 1st-2nd fork rod (4), and then maintain neutral position.
b.
Set 3rd-4th fork rod assembly (1) to 3rd-4th coupling sleeve (2),
and then install it together with input shaft assembly (3) to clutch
housing.
CAUTION:
• Set lock pin (3rd-4th fork rod side) to 1st-2nd fork rod
groove, and then install 3rd-4th fork rod assembly.
PCIB1533E
PCIB1644E
PCIB1532E
PCIB1640E
PCIB1628E
TRANSAXLE ASSEMBLY
TM-649
< DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
• Be careful with the orientation of 3rd-4th coupling sleeve.
(A): 4th main gear
(B): 3rd main gear
• Install 3rd input gear of input shaft assembly so that it is
lower than reverse main gear of 3rd-4th coupling sleeve.
c.
Install springs and Insert keys to 3rd-4th synchronizer hub.
d.
Install 4th baulk ring.
24. Install 5th-reverse fork rod (1) according to the following.
a.
Lift the gear of the reverse gear assembly (2) up.
b.
Temporarily install 5th-reverse fork rod (1) to clutch housing.
c.
Push down gear of reverse gear assembly (1), and then install
5th-reverse fork rod (2) to clutch housing.
CAUTION:
Set lever of 5th-reverse fork rod so as to align with reverse
gear assembly groove (
).
25. Install 4th main gear (2) and washer (1) to mainshaft.
CAUTION:
Install the washer with the convex side facing the rear side
of the transaxle.
26. Pull down 3rd-4th shift fork, and then shift 3rd-4th coupling
sleeve to 3rd gear side.
PCIB1551E
MCIB0061E
PCIB1629E
PCIB1552E
PCIB1529E
TM-650
< DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
27. Shift the shift lever (1) of control shaft assembly to 3rd gear posi-
tion.
NOTE:
• If not, the transaxle case cannot be removed from clutch hous-
ing.
• 3rd gear position means that the shift lever of control shaft
assembly is fully rotated clockwise and it is returned approxi-
mately 10
°
.
28. Install oil gutter to transaxle case.
29. Apply recommended sealant to mating surface of clutch hous-
ing.
CAUTION:
• Remove old sealant adhering to the mating surfaces. Also remove any moisture, oil, or foreign
material adhering to both mating surfaces.
• Check for damage on the mounting surface.
• Apply a continuous bead of liquid gasket to the mounting surface.
30. Install transaxle case to clutch housing.
(1): Selector
(2): Shift fork
CAUTION:
• Do not allow sealant to contact the transaxle case so as
not to break the bead when installing.
• Be careful to align the lever of 5th-reverse fork rod with
reverse gear assembly sleeve.
NOTE:
If installation is difficult, gently return shift lever of control shaft
assembly counterclockwise slightly.
31. Fit shaft with bearing by rotating input shaft. Then, tighten bolts
to the specified torque. Refer to
32. Apply recommended sealant to threads of position switch and
check ball plug. Then install them to transaxle case and tighten
to the specified torque. Refer to
33. Apply gear oil to spline of mainshaft and then press in 5th main
gear (1) to mainshaft using a suitable bolt (A) [M10 x 1.0] and
nut (B).
34. Install spread springs to 5th-reverse synchronizer hub.
PCIB1524E
PCIB1553E
PCIB1528E
PCIB1554E
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