Nissan Sentra. Instruction — part 851
TM-40
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
32. Remove 2 way connector (1) from clutch housing.
Assembly
INFOID:0000000009759289
1. Install 2 way connector (1) to clutch housing.
2. Install bushings (1) so that they becomes even with clutch hous-
ing surface, using suitable tool (A).
3. Install oil channel to clutch housing.
CAUTION:
Do not reuse oil channel.
4. Install mainshaft front bearing outer race to clutch housing using
Tool (A).
CAUTION:
Replace mainshaft front bearing outer race and mainshaft
front bearing inner race as a set.
Do not reuse mainshaft front bearing inner or outer race.
5. Install input shaft oil seal (1) to clutch housing using the Tool (A).
PCIB1720E
PCIB1720E
JPDIC0108ZZ
Tool number (A) : KV38100200 (
—
)
PCIB1724E
TRANSAXLE ASSEMBLY
TM-41
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
C
E
F
G
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A
B
TM
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6. Install snap ring (1) and oil channel (2) to transaxle case.
CAUTION:
• Select and install snap ring that has the same thickness
as previous one.
• Replace transaxle assembly when replacing transaxle
case.
7. Install mainshaft rear bearing adjusting shim to transaxle case.
CAUTION:
Select mainshaft rear bearing adjusting shim, with the fol-
lowing procedure when replacing mainshaft adjusting
shim, 6th main gear, 5th main gear, or 4th main gear.
• Replace mainshaft adjusting shim.
- If new mainshaft adjusting shim is thinner than previous one, offset the thickness difference by
selecting thicker mainshaft rear bearing adjusting shim.
- If new mainshaft adjusting shim is thicker than previous one, offset the thickness difference by
selecting thinner mainshaft rear bearing adjusting shim.
• Replace 6th main gear, 5th main gear, or 4th main gear.
- Measure the thickness of the main gear used before and the new main gear
- Increase the thickness of the mainshaft rear bearing adjusting shim, if the difference is smaller
than 0.025 mm (0.0010 in).
- Decrease the thickness of the mainshaft rear bearing adjusting shim, if the difference is greater
than 0.025 mm (0.0010 in).
8. Install mainshaft rear bearing outer race to transaxle case using
suitable tool (A).
CAUTION:
Replace mainshaft rear bearing outer race and mainshaft
rear bearing inner race as a set.
9. Install bushings (1) to transaxle case, using suitable tool (A).
Tool number (A) : ST33220000 (
—
)
PCIB1721E
PCIB1729E
Tool number : KV38100200 (
—
)
PCIB1728E
JPDIC0109ZZ
TM-42
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
10. Install oil gutter (1) to transaxle case.
11. Install shifter lever B (1) to transaxle case.
CAUTION:
Replace shifter lever A and shifter lever B as a set.
12. Install shifter lever A to transaxle case.
CAUTION:
Replace shifter lever A and shifter lever B as a set.
13. Install retaining pin to shifter lever A (1) using a suitable tool.
CAUTION:
Do not reuse retaining pin.
14. Install shim to transaxle case.
15. Install differential side bearing outer race (transaxle case side)
to transaxle case, using Tool (A).
CAUTION:
Replace differential side bearing outer race (transaxle case
side) and differential side bearing inner race (transaxle case
side) as a set.
Do not reuse differential side bearing inner or outer race.
16. Install differential side bearing outer race (clutch housing side) to
clutch housing, using Tool (A).
CAUTION:
Replace differential side bearing outer race (clutch housing
side) and differential side bearing inner race (clutch hous-
ing side) as a set.
Do not reuse differential side bearing inner or outer race.
PCIB1730E
PCIB1712E
BCIA0047E
Tool number : ST33400001 (J-26082)
PCIB1726E
Tool number : KV38100200 (
—
)
PCIB1722E
TRANSAXLE ASSEMBLY
TM-43
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
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O
P
17. Install differential side oil seals (1) to clutch housing and tran-
saxle case, using Tools.
CAUTION:
• Do not incline differential side oil seal.
• Do not damage clutch housing and transaxle case.
18. Install magnet to clutch housing.
19. Install final drive assembly to clutch housing.
20. Set fork rod (1) to input shaft assembly (2), and then install them
to clutch housing.
21. Install mainshaft assembly (1), with the following procedure.
a. Pull up input shaft assembly (2) and fork rod (3).
b. Set 1st-2nd fork rod (4) to mainshaft assembly and install them
to clutch housing.
22. Install reverse idler shaft assembly (1) with the following proce-
dure.
a. Install spring washer to clutch housing.
b. Pull up input shaft assembly (2), mainshaft assembly (3), fork
rod (4), and 1st-2nd fork rod (5).
NOTE:
It is easier to pull up when shifting each fork rod to each shaft
side.
c. Set reverse fork rod (6) to reverse idler shaft assembly and
install them to clutch housing.
Tool number : KV32500QAA
Tool number : B.vi 1666-B
(A)
: Transaxle case side
(B)
: Clutch housing side
Dimension (L
1
)
: 1.2 – 1.8 mm (0.047 – 0.071 in)
Dimension (L
2
)
: 2.7 – 3.3 mm (0.106 – 0.130 in)
JPDIC0454ZZ
JPDIC0608ZZ
JPDIC0609ZZ
JPDIC0606ZZ
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