Nissan Pathfinder (2011 year). Instruction — part 394

SERVICE DATA AND SPECIFICATIONS (SDS)

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: Total indicator reading

MAIN BEARING

Unit: mm (in)

Main journal dia. “Dm” grade (No. 2, 3 and 4)

Standard

Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W
Grade No. X
Grade No. Y
Grade No. 1
Grade No. 2

63.963 - 63.964 (2.5182 - 2.5183)
63.962 - 63.963 (2.5182 - 2.5182)
63.961 - 63.962 (2.5181 - 2.5182)
63.960 - 63.961 (2.5181 - 2.5181)
63.959 - 63.960 (2.5181 - 2.5181)
63.958 - 63.959 (2.5180 - 2.5181)
63.957 - 63.958 (2.5180 - 2.5180)
63.956 - 63.957 (2.5179 - 2.5180)
63.955 - 63.956 (2.5179 - 2.5179)
63.954 - 63.955 (2.5179 - 2.5179)
63.953 - 63.954 (2.5178 - 2.5179)
63.952 - 63.953 (2.5178 - 2.5178)
63.951 - 63.952 (2.5178 - 2.5178)
63.950 - 63.951 (2.5177 - 2.5178)
63.949 - 63.950 (2.5177 - 2.5177)
63.948 - 63.949 (2.5176 - 2.5177)
63.947 - 63.948 (2.5176 - 2.5176)
63.946 - 63.947 (2.5176 - 2.5176)
63.945 - 63.946 (2.5175 - 2.5176)
63.944 - 63.945 (2.5175 - 2.5175)
63.943 - 63.944 (2.5174 - 2.5175)
63.942 - 63.943 (2.5174 - 2.5174)
63.941 - 63.942 (2.5174 - 2.5174)
63.940 - 63.941 (2.5173 - 2.5174)

Pin journal dia. “Dp”

Standard

Grade No. 0

53.968 - 53.974 (2.1247 - 2.1250)

Grade No. 1

53.962 - 53.968 (2.1245 - 2.1247)

Grade No. 2

53.956 - 53.962 (2.1243 - 2.1245)

Center distance “r”

45.96 - 46.04 (1.8094 - 1.8126)

Out-of-round (Difference between

″

X

″

and

″

Y

″

)

Limit

0.002 (0.0001)

Taper (Difference between

″

A

″

and

″

B

″

)

0.002 (0.0001)

Runout [TIR

2

]

Less than 0.05 (0.002)

Crankshaft end play

Standard

0.10 - 0.26 (0.0039 - 0.0102)

Limit

0.30 (0.0118)

Grade number*

UPR/LWR

Thickness

Identification color

Remarks

PBIC0189E

2011 Pathfinder

EM-264

< SERVICE DATA AND SPECIFICATIONS (SDS)

[VK56DE]

SERVICE DATA AND SPECIFICATIONS (SDS)

*: Always check with the Parts Department for the latest parts information

Undersize

Unit: mm (in)

Main Bearing Oil Clearance

Unit: mm (in)

Connecting Rod Bearing

*: Always check with the Parts Department for the latest parts information

Undersize

0

—

2.483 - 2.486 (0.0978 - 0.0979)

Black

Grade is the same for upper
and lower bearings

1

—

2.486 - 2.489 (0.0979 - 0.0980)

Brown

2

—

2.489 - 2.492 (0.0980 - 0.0981)

Green

3

—

2.492 - 2.495 (0.0981 - 0.0982)

Yellow

4

—

2.495 - 2.498 (0.0982 - 0.0983)

Blue

5

—

2.498 - 2.501 (0.0983 - 0.0985)

Pink

6

—

2.501 - 2.504 (0.0985 - 0.0986)

Purple

7

—

2.504 - 2.507 (0.0986 - 0.0987)

White

8

—

2.507 - 2.510 (0.0987 - 0.0988)

Red

01

UPR

2.483 - 2.486 (0.0978 - 0.0979)

Black

Grade is different for upper and
lower bearings.

LWR

2.486 - 2.489 (0.0979 - 0.0980)

Brown

12

UPR

2.486 - 2.489 (0.0979 - 0.0980)

Brown

LWR

2.489 - 2.492 (0.0980 - 0.0981)

Green

23

UPR

2.489 - 2.492 (0.0980 - 0.0981)

Green

LWR

2.492 - 2.495 (0.0981 - 0.0982)

Yellow

34

UPR

2.492 - 2.495 (0.0981 - 0.0982)

Yellow

LWR

2.495 - 2.498 (0.0982 - 0.0983)

Blue

45

UPR

2.495 - 2.498 (0.0982 - 0.0983)

Blue

LWR

2.498 - 2.501 (0.0983 - 0.0985)

Pink

56

UPR

2.498 - 2.501 (0.0983 - 0.0985)

Pink

LWR

2.501 - 2.504 (0.0985 - 0.0986)

Purple

67

UPR

2.501 - 2.504 (0.0985 - 0.0986)

Purple

LWR

2.504 - 2.507 (0.0986 - 0.0987)

White

78

UPR

2.504 - 2.507 (0.0986 - 0.0987)

White

LWR

2.507 - 2.510 (0.0987 - 0.0988)

Red

Undersize

Thickness

Main journal diameter

0.25 (0.0098)

2.618 - 2.626 (0.1031 - 0.1034)

Grind so that bearing clearance is the specified value.

Items

Standard

Limit

Main bearing oil clearance

No.1 and 5

0.001 - 0.011 (0.00004 - 0.0004)

0.021 (0.0008)

No.2, 3 and 4

0.007 - 0.017 (0.0003 - 0.0007)

0.027 (0.0011)

Grade number*

Thickness “T” mm (in)

Identification color (mark)

0

1.500 - 1.503 (0.0591 - 0.0592)

Black

1

1.503 - 1.506 (0.0592 - 0.0593)

Brown

2

1.506 - 1.509 (0.0593 - 0.0594)

Green

3

1.509 - 1.512 (0.0594 - 0.0595)

Yellow

2011 Pathfinder

SERVICE DATA AND SPECIFICATIONS (SDS)

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Unit: mm (in)

Connecting Rod Bearing Oil Clearance

Unit: mm (in)

Undersize

Thickness

Crank pin journal diameter “Dp”

0.25 (0.0098)

1.627 - 1.635 (0.0641 - 0.0644)

Grind so that bearing clearance is the specified value.

Items

Standard

Limit

Connecting rod bearing oil clearance

0.020 - 0.039 (0.0008 - 0.0015)

0.055 (0.0022)

2011 Pathfinder

EXL-1

DRIVER CONTROLS

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CONTENTS

EXTERIOR LIGHTING SYSTEM

BASIC INSPECTION . . . . . . . . .

4

DIAGNOSIS AND REPAIR WORKFLOW . . ..

4

Work Flow . . . . . . . . . . . . . . . .....

4

SYSTEM DESCRIPTION . . . . . . . ..

7

HEADLAMP . . . . . . . . . . . . . . .

7

System Diagram . . . . . . . . . . . . . ....

7

System Description . . . . . . . . . . . . ...

7

Component Parts Location . . . . . . . . . ....

7

Component Description . . . . . . . . . . .....

8

DAYTIME RUNNING LIGHT SYSTEM . . . ...

9

System Diagram . . . . . . . . . . . . . ....

9

System Description . . . . . . . . . . . . ...

9

Component Parts Location . . . . . . . . . ..

10

Component Description . . . . . . . . . . ...

10

AUTO LIGHT SYSTEM . . . . . . . . . ..

12

System Diagram . . . . . . . . . . . . . ..

12

System Description . . . . . . . . . . . . .

12

Component Parts Location . . . . . . . . . ..

13

Component Description . . . . . . . . . . ...

13

FRONT FOG LAMP . . . . . . . . . . .

15

System Diagram . . . . . . . . . . . . . ..

15

System Description . . . . . . . . . . . . .

15

Component Parts Location . . . . . . . . . ..

15

Component Description . . . . . . . . . . ...

16

TURN SIGNAL AND HAZARD WARNING
LAMPS . . . . . . . . . . . . . . . ...

17

System Diagram . . . . . . . . . . . . . ..

17

System Description . . . . . . . . . . . . .

17

Component Parts Location . . . . . . . . . ..

17

Component Description . . . . . . . . . . ...

18

PARKING, LICENSE PLATE AND TAIL
LAMPS . . . . . . . . . . . . . . . ...

19

System Diagram . . . . . . . . . . . . . ..

19

System Description . . . . . . . . . . . . .

19

Component Parts Location . . . . . . . . . ..

19

Component Description . . . . . . . . . . ...

20

COMBINATION SWITCH READING SYSTEM

...

21

System Diagram . . . . . . . . . . . . . ..

21

System Description . . . . . . . . . . . . ..

21

Component Parts Location . . . . . . . . . ..

24

TRAILER TOW . . . . . . . . . . . . ..

26

System Diagram . . . . . . . . . . . . . ..

26

System Description . . . . . . . . . . . . ..

26

Component Parts Location . . . . . . . . . ..

27

Component Description . . . . . . . . . . ...

27

DIAGNOSIS SYSTEM (BCM) . . . . . . ...

28

COMMON ITEM . . . . . . . . . . . . . . .

28

COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . . .

28

HEADLAMP . . . . . . . . . . . . . . . ...

29

HEADLAMP : CONSULT-III Function (BCM -
HEAD LAMP) . . . . . . . . . . . . . . ...

29

FLASHER . . . . . . . . . . . . . . . . ...

30

FLASHER : CONSULT-III Function (BCM -
FLASHER) . . . . . . . . . . . . . . . ...

30

COMB SW . . . . . . . . . . . . . . . . ..

30

COMB SW : CONSULT-III Function (BCM -
COMB SW) . . . . . . . . . . . . . . . ..

30

DIAGNOSIS SYSTEM (IPDM E/R) . . . . ...

32

Diagnosis Description . . . . . . . . . . . ..

32

CONSULT - III Function (IPDM E/R) . . . . . ...

34

DTC/CIRCUIT DIAGNOSIS . . . . . . .

36

POWER SUPPLY AND GROUND CIRCUIT .

36

BCM (BODY CONTROL MODULE) . . . . . . ..

36

2011 Pathfinder

EXL-2

BCM (BODY CONTROL MODULE) : Diagnosis
Procedure . . . . . . . . . . . . . . . ...

36

IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) . . . . . . . .

37

IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) : Diagnosis Pro-
cedure . . . . . . . . . . . . . . . . . .

37

HEADLAMP (HI) CIRCUIT . . . . . . . .

39

Description . . . . . . . . . . . . . . . ..

39

Component Function Check . . . . . . . . ...

39

Diagnosis Procedure . . . . . . . . . . . ..

39

HEADLAMP (LO) CIRCUIT . . . . . . . ...

42

Description . . . . . . . . . . . . . . . ..

42

Component Function Check . . . . . . . . ...

42

Diagnosis Procedure . . . . . . . . . . . ..

42

Component Inspection . . . . . . . . . . ....

45

DAYTIME LIGHT RELAY CIRCUIT . . . . ...

46

Description . . . . . . . . . . . . . . . ..

46

Diagnosis Procedure . . . . . . . . . . . ..

46

Component Inspection . . . . . . . . . . ....

47

FRONT FOG LAMP CIRCUIT . . . . . . ...

48

Description . . . . . . . . . . . . . . . ..

48

Component Function Check . . . . . . . . ...

48

Diagnosis Procedure . . . . . . . . . . . ..

48

PARKING LAMP CIRCUIT . . . . . . . .

50

Description . . . . . . . . . . . . . . . ..

50

Component Function Check . . . . . . . . ...

50

Diagnosis Procedure . . . . . . . . . . . ..

50

TURN SIGNAL LAMP CIRCUIT . . . . . .

55

Description . . . . . . . . . . . . . . . ..

55

Component Function Check . . . . . . . . ...

55

Diagnosis Procedure . . . . . . . . . . . ..

55

OPTICAL SENSOR . . . . . . . . . . ...

58

Description . . . . . . . . . . . . . . . ..

58

Component Function Check . . . . . . . . ...

58

Diagnosis Procedure . . . . . . . . . . . ..

58

ECU DIAGNOSIS INFORMATION . . . ..

60

BCM (BODY CONTROL MODULE) . . . . ..

60

Reference Value . . . . . . . . . . . . . .

60

Terminal Layout . . . . . . . . . . . . . ..

63

Physical Values . . . . . . . . . . . . . ..

63

Fail Safe . . . . . . . . . . . . . . . . .

68

DTC Inspection Priority Chart . . . . . . . ..

68

DTC Index . . . . . . . . . . . . . . . ..

69

IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) . . . . .

71

Reference Value . . . . . . . . . . . . . .

71

Terminal Layout . . . . . . . . . . . . . ..

72

Physical Values . . . . . . . . . . . . . ..

73

Fail Safe . . . . . . . . . . . . . . . . .

76

DTC Index . . . . . . . . . . . . . . . ..

77

WIRING DIAGRAM . . . . . . . . .

78

HEADLAMP . . . . . . . . . . . . . ...

78

Wiring Diagram . . . . . . . . . . . . . ...

78

DAYTIME LIGHT SYSTEM . . . . . . . ...

82

Wiring Diagram . . . . . . . . . . . . . ...

82

AUTO LIGHT SYSTEM . . . . . . . . . .

90

Wiring Diagram . . . . . . . . . . . . . ...

90

FRONT FOG LAMP SYSTEM . . . . . . ...

97

Wiring Diagram . . . . . . . . . . . . . ...

97

TURN SIGNAL AND HAZARD WARNING
LAMP SYSTEM . . . . . . . . . . . .

101

Wiring Diagram . . . . . . . . . . . . . .

101

PARKING, LICENSE PLATE AND TAIL
LAMPS SYSTEM . . . . . . . . . . . ..

107

Wiring Diagram . . . . . . . . . . . . . .

107

STOP LAMP . . . . . . . . . . . . . .

114

Wiring Diagram . . . . . . . . . . . . . .

114

BACK-UP LAMP . . . . . . . . . . . ..

119

Wiring Diagram . . . . . . . . . . . . . .

119

TRAILER TOW . . . . . . . . . . . . .

123

Wiring Diagram . . . . . . . . . . . . . .

123

SYMPTOM DIAGNOSIS . . . . . . ...

132

EXTERIOR LIGHTING SYSTEM SYMPTOMS ..

132

Symptom Table . . . . . . . . . . . . . .

132

NORMAL OPERATING CONDITION . . . ...

134

Description . . . . . . . . . . . . . . .

134

BOTH SIDE HEADLAMPS DO NOT SWITCH
TO HIGH BEAM . . . . . . . . . . . .

135

Description . . . . . . . . . . . . . . .

135

Diagnosis Procedure . . . . . . . . . . . .

135

DAYTIME LIGHT SYSTEM INOPERATIVE . .

136

Description . . . . . . . . . . . . . . .

136

Diagnosis Procedure . . . . . . . . . . . .

136

BOTH SIDE HEADLAMPS (LO) ARE NOT
TURNED ON . . . . . . . . . . . . . .

137

Description . . . . . . . . . . . . . . .

137

Diagnosis Procedure . . . . . . . . . . . .

137

PARKING, LICENSE PLATE AND TAIL
LAMPS ARE NOT TURNED ON . . . . . ..

138

Description . . . . . . . . . . . . . . .

138

Diagnosis Procedure . . . . . . . . . . . .

138

BOTH SIDE FRONT FOG LAMPS ARE NOT
TURNED ON . . . . . . . . . . . . . .

139

Description . . . . . . . . . . . . . . .

139

2011 Pathfinder

EXL-3

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Diagnosis Procedure . . . . . . . . . . . .

139

PRECAUTION . . . . . . . . . . .

140

PRECAUTIONS . . . . . . . . . . . .

140

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . ...

140

Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect . . . . . . . . .

140

Precaution for Work . . . . . . . . . . . ..

141

REMOVAL AND INSTALLATION . . . .

142

ADJUSTMENT AND INSPECTION . . . . ..

142

HEADLAMP . . . . . . . . . . . . . . . .

142

HEADLAMP : Aiming Adjustment . . . . . . .

142

FRONT FOG LAMP . . . . . . . . . . . . .

143

FRONT FOG LAMP : Aiming Adjustment . . . .

143

UNIT REMOVAL AND INSTALLATION .

145

HEADLAMP . . . . . . . . . . . . . ..

145

Bulb Replacement . . . . . . . . . . . . .

145

Removal and Installation . . . . . . . . . ...

145

Disassembly and Assembly . . . . . . . . ..

146

OPTICAL SENSOR . . . . . . . . . . ..

147

Removal and Installation . . . . . . . . . ...

147

FRONT FOG LAMP . . . . . . . . . .

148

Bulb Replacement . . . . . . . . . . . . .

148

Removal and Installation . . . . . . . . . ...

148

LIGHTING & TURN SIGNAL SWITCH . . ...

149

Removal and Installation . . . . . . . . . ...

149

HAZARD SWITCH . . . . . . . . . . ..

150

Removal and Installation . . . . . . . . . ...

150

HIGH-MOUNTED STOP LAMP . . . . . ..

151

High-Mounted Stop Lamp . . . . . . . . . ..

151

LICENSE PLATE LAMP . . . . . . . . .

152

Bulb Replacement . . . . . . . . . . . . .

152

Removal and Installation . . . . . . . . . ...

152

REAR COMBINATION LAMP . . . . . . .

153

Bulb Replacement . . . . . . . . . . . . .

153

Removal and Installation . . . . . . . . . ...

153

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

154

BULB SPECIFICATIONS . . . . . . . .

154

Headlamp . . . . . . . . . . . . . . . ..

154

Exterior Lamp . . . . . . . . . . . . . .

154

2011 Pathfinder

EXL-4

< BASIC INSPECTION >

DIAGNOSIS AND REPAIR WORKFLOW

BASIC INSPECTION

DIAGNOSIS AND REPAIR WORKFLOW

Work Flow

INFOID:0000000006247615

OVERALL SEQUENCE

AWLIA1661GB

2011 Pathfinder

DIAGNOSIS AND REPAIR WORKFLOW

EXL-5

< BASIC INSPECTION >

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DETAILED FLOW

1.

INTERVIEW FOR MALFUNCTION

Find out what the customer's concerns are.

>> GO TO 2

2.

SYMPTOM CHECK

Verify the symptom from the customer's information.

>> GO TO 3

3.

BASIC INSPECTION

Check the operation of each part. Check that any concerns occur other than those mentioned in the customer

interview.

>> GO TO 4

4.

SELF-DIAGNOSIS WITH CONSULT-III

Perform the self diagnosis with CONSULT-III. Check that any DTC is detected.
Is any DTC detected?

YES

>> GO TO 5

NO

>> GO TO 6

5.

TROUBLE DIAGNOSIS BY DTC

Perform the trouble diagnosis for the detected DTC. Specify the malfunctioning part.

>> GO TO 9

6.

FAIL-SAFE ACTIVATION CHECK

Determine if the customer's concern is related to fail-safe activation.
Does the fail-safe activate?

YES

>> GO TO 7

NO

>> GO TO 8

7.

SYSTEM DIAGNOSIS

Perform the system diagnosis for the system in which the fail-safe activates. Specify the malfunctioning part.

>> GO TO 9

8.

SYMPTOM DIAGNOSIS

Perform the symptom diagnosis. Specify the malfunctioning part.

>> GO TO 9

9.

MALFUNCTION PART REPAIR

Repair or replace the malfunctioning part.

>> GO TO 10

10.

REPAIR CHECK (SELF-DIAGNOSIS WITH CONSULT-III)

Perform the self diagnosis with CONSULT-III. Verify that no DTCs are detected. Erase all DTCs detected prior

to the repair. Verify that DTC is not detected again.
Is any DTC detected?

2011 Pathfinder