Nissan Cube. Instruction — part 145

CLUTCH MASTER CYLINDER

CL-13

< REMOVAL AND INSTALLATION >

C

E

F

G

H

I

J

K

L

M

A

B

CL

N

O

P

CLUTCH MASTER CYLINDER

Exploded View

INFOID:0000000009949671

Removal and Installation

INFOID:0000000009949672

REMOVAL

CAUTION:

• Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately

and wash the affected area with water.

• Never disassemble master cylinder.
1.

Drain clutch fluid. Refer to

CL-8, "Draining"

.

2.

Remove air duct (inlet). Refer to

EM-24, "Removal and Installation"

.

3.

Remove battery. Refer to

PG-82, "Removal and Installation"

.

4.

Remove air cleaner case and air ducts. Refer to

EM-24, "Removal and Installation"

.

5.

Remove hose from reservoir tank assembly and master cylinder.

6.

Remove master cylinder rod end (

) from clutch pedal.

1.

Hose

2.

Reservoir tank assembly

3.

Master cylinder

JPDIB0162ZZ

PCIB1491E

CL-14

< REMOVAL AND INSTALLATION >

CLUTCH MASTER CYLINDER

7.

Remove lock pin (1) from connector of master cylinder (2) and
separate clutch tube (3).

8.

Rotate master cylinder clockwise by 45 degrees and then
remove master cylinder from the vehicle.

INSTALLATION

CAUTION:

Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately
and wash the affected area with water.

1.

Tilt master cylinder clockwise by 45 degrees (A) and insert it to
the mounting hole. Rotate counterclockwise and secure it. At
this time, nipple (1) is upward of the vehicle.

2.

Install master cylinder rod end to clutch pedal.

CAUTION:

Press master cylinder rod end into clutch pedal until it
stops.

3.

Install hose to reservoir tank assembly and master cylinder.

CAUTION:

Set hose with painted mark facing upward.

4.

Install lock pin into connector of master cylinder until it stops.

5.

Install clutch tube into connector of master cylinder until it stops.

6.

Install air cleaner case and air ducts. Refer to

EM-24, "Removal and Installation"

.

7.

Install battery. Refer to

PG-82, "Removal and Installation"

.

8.

Install air duct (inlet). Refer to

EM-24, "Removal and Installation"

.

9.

Fill with clutch fluid. Refer to

CL-9, "Refilling"

.

Inspection and Adjustment

INFOID:0000000009949673

INSPECTION AFTER INSTALLATION

• Check the fluid leakage and the fluid level. Refer to

CL-8, "Inspection"

.

• Check the clutch pedal and clutch interlock switch position. Refer to

CL-6, "Inspection and Adjustment"

.

• Check the ASCD clutch switch position. (With ASCD) Refer to

CL-6, "Inspection and Adjustment"

.

ADJUSTMENT AFTER INSTALLATION

• Adjust the clutch interlock switch position. Refer to

CL-6, "Inspection and Adjustment"

.

• Adjust the ASCD clutch switch position. (With ASCD) Refer to

CL-6, "Inspection and Adjustment"

.

• Perform the air bleeding. Refer to

CL-10, "Air Bleeding Procedure"

.

JPDIB0167ZZ

B

: Mounting condition

JPDIB0114ZZ

CLUTCH PIPING

CL-15

< REMOVAL AND INSTALLATION >

C

E

F

G

H

I

J

K

L

M

A

B

CL

N

O

P

CLUTCH PIPING

Exploded View

INFOID:0000000009949674

Hydraulic Layout

INFOID:0000000009949675

Removal and Installation

INFOID:0000000009949676

CAUTION:

Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately
and wash the affected area with water.

REMOVAL

Note the following, and refer to

CL-15, "Exploded View"

for removal procedure.

• Drain clutch fluid. Refer to

CL-8, "Draining"

.

1.

CSC (Concentric Slave Cylinder)

2.

Clutch tube

3.

Clutch damper

4.

Bracket

5.

Master cylinder

JPDIB0163ZZ

1.

Clutch tube

2.

Lock pin

3.

CSC (Concentric Slave Cylinder)

4.

Clutch damper

5.

Master cylinder

6.

Clutch pedal

PCIB1499E

CL-16

< REMOVAL AND INSTALLATION >

CLUTCH PIPING

• Press the lock pin into the bleeding connector of the clutch tube and then remove clutch tube from CSC.
• Pull the lock pins from the connectors of the clutch damper until the pins stop and then remove clutch tubes

from clutch damper.

• Pull the lock pin from the connector of the clutch master cylinder until the pin stop and then remove clutch

tube from clutch master cylinder.

INSTALLATION

Note the following, and refer to

CL-15, "Exploded View"

for installation procedure.

CAUTION:

Never damage clutch tube.
• Check O-ring of clutch tube for cracks or damage. Replace it if cracked or damaged.
• Insert clutch tubes until they contact CSC connector, clutch damper connector, and clutch master cylinder

connector.

• Install lock pins into bleeding connector of clutch tube, clutch damper connector, and clutch master cylinder

connector until lock pins contact the connectors.

• Fill with clutch fluid. Refer to

CL-9, "Refilling"

.

Inspection and Adjustment

INFOID:0000000009949677

INSPECTION AFTER INSTALLATION

Check the fluid leakage and the fluid level. Refer to

CL-8, "Inspection"

.

ADJUSTMENT AFTER INSTALLATION

Perform the air bleeding. Refer to

CL-10, "Air Bleeding Procedure"

.