Nissan March K13. Instruction — part 653
TRANSAXLE ASSEMBLY
TM-29
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
27. Remove input shaft front bearing from clutch housing, using a
drift [Commercial service tool].
28. Cut oil channel tube at the root.
29. Remove mainshaft front bearing and oil channel from clutch
housing, using the valve seat remover (A) [SST: KV111011S0].
30. Remove bushings (1) from clutch housing, using a bearing
remover [Commercial service tool].
31. Remove differential side oil seals (1) from clutch housing and
transaxle case, using a screwdriver.
CAUTION:
Never damage transaxle case and clutch housing.
32. Remove differential side bearing outer races (1) from clutch
housing and transaxle case, using a brass rod.
CAUTION:
Never damage transaxle case and clutch housing.
MCIB0044E
PCIB1536E
PCIB1537E
PCIB1534E
JPDIC0484ZZ
TM-30
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
33. Pull 2 way connector (1) straight to remove it from air breather
inner tube (2).
34. Remove air breather inner tube from transaxle case.
35. Remove bushings (1) from transaxle case, using a bearing
remover [Commercial service tool].
36. Remove retaining pin (
) from selector, using a pin punch.
37. Remove selector from control shaft.
38. Remove oil gutter from transaxle case.
39. Remove mounting bolt (
), and then remove bushing, spring,
and gear catch from transaxle case.
40. Remove check ball plug from transaxle case.
41. Remove mounting bolts (
), and then remove control shaft (1)
from transaxle case.
42. Remove O-ring from control shaft.
43. Expand snap rings (1) and remove input shaft rear bearing and
mainshaft rear bearing from transaxle case, using the drift (A)
[SST: ST35300000].
44. Remove snap rings from transaxle case.
45. Remove check balls (2) from transaxle case.
PCIB1541E
PCIB1538E
JPDIC0533ZZ
PCIB1540E
PCIB1535E
TRANSAXLE ASSEMBLY
TM-31
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
Assembly
INFOID:0000000006056581
1.
Install snap rings (1) along transaxle case groove so that notch
mates with housing as shown in the figure.
CAUTION:
Check snap ring installing direction. Never misassemble.
2.
Expand snap rings (1) and install input shaft rear bearing and
mainshaft rear bearing to transaxle case, using the drift (A)
[SST: ST35300000].
CAUTION:
Check that snap ring is correctly installed within bearing
groove.
3.
Install check balls (2) to transaxle case.
4.
Install bushings (1) until they reach transaxle case, using a drift
(A) [Commercial service tool].
5.
Apply gear oil to O-ring, and then install it to control shaft.
CAUTION:
Never reuse O-ring.
6.
Install control shaft (1) to transaxle case, and tighten mounting
bolts (
) to the specified torque.
CAUTION:
Replace control shaft and selector as a set.
PCIB1547E
PCIB1548E
JPDIC0636ZZ
PCIB1540E
TM-32
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
7.
Install selector to control shaft, and then install retaining pin (
)
to selector, using a pin punch.
CAUTION:
• Be careful with the orientation of selector.
• Replace control shaft and selector as a set.
• Never reuse retaining pin.
8.
Install gear catch, spring, and bushing to transaxle case, and
then tighten mounting bolt (
) to the specified torque.
CAUTION:
Replace gear catch, spring, and bushing as a set.
9.
Install oil gutter to transaxle case.
10. Install air breather inner tube (2) to transaxle case.
CAUTION:
Never damage air breather inner tube.
NOTE:
It is easier to install when air breather inner tube end is wrapped
and narrowed by tape. Remove tape after installation.
11. Insert 2 way connector (1) straight, and then install it to air
breather inner tube.
CAUTION:
Check air breather inner tube for twists after installing.
12. Install differential side oil seals (1) to clutch housing and tran-
saxle case, using the drift [Stamping number: B.vi 1666-B] of the
drift set [SST: KV32500QAA].
CAUTION:
• Never incline differential side oil seal.
• Never damage clutch housing and transaxle case.
SCIA1726J
JPDIC0533ZZ
PCIB1541E
B
: Transaxle case side
C
: Clutch housing side
Dimension “L
1
”
: 5.7 – 6.3 mm (0.224 – 0.248 in)
Dimension “L
2
”
: 2.4 – 3.0 mm (0.094 – 0.118 in)
JPDIC0401ZZ
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