Nissan Primera P12. Instruction — part 153
CLUTCH PEDAL
CL-7
[YD]
D
E
F
G
H
I
J
K
L
M
A
B
CL
NOTE:
Install clutch pedal assembly and adjust the pedal height. Tighten stopper bolt to the specified torque.
INSPECTION AFTER REMOVAL
●
Check clutch pedal for bend, damage, or a cracked weld. If bend, damage, or a cracked weld is found,
replace the clutch pedal.
●
Check assist spring for settling. If settling is found, replace the assist spring.
MCIA0064E
1.
Clutch pedal assembly
2.
Clevis pin
3.
Bushing
4.
Snap pin
5.
Stopper bolt
CL-8
[YD]
CLUTCH FLUID
CLUTCH FLUID
PFP:00017
Air Bleeding Procedure
ECS009XJ
CAUTION:
●
Monitor fluid level in the reservoir to make sure it does not empty.
●
Do not spill clutch fluid onto painted surfaces. If it spills, wipe up immediately and wash the
affected area with water.
●
Bleed the operating cylinder.
1.
Fill the master cylinder reservoir tank with new clutch fluid.
2.
Connect a transparent vinyl hose to the air bleeder.
3.
Depress the clutch pedal slowly and fully a few times at an inter-
val of 2 to 3 seconds and hold it.
4.
With clutch pedal depressed, open air bleeder.
5.
Close air bleeder.
6.
Release clutch pedal and wait for 5 seconds.
7.
Repeat steps 3 to 6 until no bubbles can be observed in the
brake fluid.
Air bleeder
: 5.9 - 9.8 N·m (0.6 - 1.0 kg·m, 52 - 86 in·lb)
SCL839
CLUTCH MASTER CYLINDER
CL-9
[YD]
D
E
F
G
H
I
J
K
L
M
A
B
CL
CLUTCH MASTER CYLINDER
PFP:30610
Removal and Installation
ECS009XK
REMOVAL
1.
Using one of the following methods, remove hose from the nipple.
●
Drain clutch fluid from reservoir tank and remove hose.
●
Remove hose from the nipple. Immediately plug hose and reservoir tank to prevent clutch fluid from
dripping.
MCIB0083E
MCIB0084E
1.
Clevis pin
2.
Snap pin
3.
Clevis
4.
Lock nut
5.
Dust cover
6.
Stopper ring
7.
Stopper
8.
Push rod
9.
Piston assembly
10. Return spring
11.
Cylinder body
12. Seal
13. Spring pin
14. Nipple
15. Clamp
16. Hose
CL-10
[YD]
CLUTCH MASTER CYLINDER
CAUTION:
Do not spill clutch fluid onto painted surfaces. If it spills, wipe up immediately and wash the
affected area with water.
2.
Using a flare nut wrench, remove clutch tube.
3.
Remove snap pin and clevis pin on clevis in passenger compartment to separate clutch pedal.
4.
First remove the mounting nuts on the master cylinder assembly, and then the master cylinder assembly
from the vehicle.
INSTALLATION
1.
Connect clutch tube to master cylinder assembly and temporarily tighten flare nut.
2.
Install master cylinder assembly and tighten mounting nut to the specified torque.
3.
Using a flare nut torque wrench, tighten clutch tube flare nut to the specified torque.
4.
Attach clevis of the clevis pin to the clutch pedal.
5.
Attach snap pin to the clevis pin.
6.
Install hose to the nipple.
7.
After completing this procedure, inspect and adjust pedal height and then bleed the clutch tube. Refer to
CL-5, "On-Vehicle Inspection and Adjustment"
,
CL-8, "Air Bleeding Procedure"
Disassembly and Assembly
ECS009XL
DISASSEMBLY
1.
Using a pin punch, remove spring pin, nipple and seal from the
cylinder body.
2.
Loosen push rod lock nut. Remove clevis and lock nut.
3.
Remove dust cover.
4.
Remove stopper ring and stopper. Remove push rod from cylin-
der body while holding it securely to reduce possibility of the pis-
ton popping out.
5.
Remove piston assembly and return spring.
INSPECTION AFTER DISASSEMBLY
Check for any of the conditions shown below. If any malfunction is found, replace the part concerned.
●
Damaged cylinder internal wall, foreign matter, wear, corrosion, or pinhole
●
Damaged or deformed nipple or reservoir tank
●
Settling of the spring
●
Cracked or deformed dust cover
ASSEMBLY
1.
Apply rubber lubricant to internal surface of the cylinder body, sliding surface of piston assembly, and the
piston cup. Insert piston assembly and return spring.
2.
Apply silicon grease to push rod and install stopper. Install stopper ring while holding down the push rod
by hand to prevent the piston assembly from popping out.
3.
Install dust cover.
4.
Install clevis to the push rod and tighten lock nut to the specified torque.
5.
Install seal and nipple to the cylinder body. Using a pin punch, install spring pin.
CLB0166D
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