Nissan Primera P12. Instruction — part 623
MA-34
CHASSIS AND BODY MAINTENANCE
●
Check lines for improper attachment, leaks, cracks, dam-
age, loose connections, chafing and deterioration.
●
Check rack boots for accumulation of power steering fluid.
Axle and Suspension Parts
ELS000PF
Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.
●
Shake each wheel to check for excessive play.
●
Check wheel bearings for smooth operation.
●
Check axle and suspension nuts and bolts for looseness.
●
Check strut (shock absorber) for oil leakage or other damage.
●
Check suspension ball joint for grease leakage and ball joint
dust cover for cracks or other damage.
Drive Shaft
ELS000PG
●
Check boot and drive shaft for cracks, wear, damage and
grease leakage.
Lubricating Locks, Hinges and Hood Latches
ELS000PH
SST851C
SMA525A
SFA392B
SFA108A
Front door
Refer to
.
Back door
Refer to
.
CHASSIS AND BODY MAINTENANCE
MA-35
C
D
E
F
G
H
I
J
K
M
A
B
MA
Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters
ELS000PI
Checking Body Corrosion
ELS000PJ
Visually check body panels for collision damage (scratches, chipping, rubbing, etc.) or damage to the anti-cor-
rosion materials. In particular, check the following locations.
HEMMED PANELS
Hood front end, door lower end, trunk lid rear end, etc.
PANEL JOINT
Side sill of rear fender and center pillar, rear wheel housing of rear fender, around strut tower in engine com-
partment, etc.
PANEL EDGE
Trunk lid opening, sunroof opening, fender wheel-arch flange, fuel filler lid flange, around holes in panel, etc.
PARTS CONTACT
Waist moulding, windshield moulding, bumper, etc.
PROTECTORS
Damage or condition of mudguard, fender protector, chipping protector, etc.
ANTI-CORROSION MATERIALS
Damage or separation of anti-corrosion materials under the body.
DRAIN HOLES
Condition of drain holes at door and side sill. When repairing corroded areas, refer to the Corrosion Repair
Instruction.
MA-36
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
Standard and Limit
ELS000PK
BELT DEFLECTION AND TENSION (YD ENGINE MODELS)
*: When engine is cold.
Applied belt
Belt deflection with 98 N (10 kg, 22 lb) force applied* mm (in)
New
Adjusted
Limit for re-adjusting
Air conditioner compressor belt
4 - 5 (0.16 - 0.20)
6 - 7 (0.24 - 0.28)
8.5 (0.335)
Alternator and water pump belt
9.0 - 10.5 (0.354 - 0.413)
11.0 - 12.5 (0.433 - 0.492)
16.5 (0.650)
MT-1
MANUAL TRANSAXLE
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTION
A
B
MT
MANUAL TRANSAXLE
RS6F51R
PRECAUTIONS . . . . . . . . . . . . . . .. 3
Caution . . . . . . . . . . . . . . . . . . 3
PREPARATION . . . . . . . . . . . . . . ... 4
Special Service Tools . . . . . . . . . . . ... 4
Commercial Service Tools . . . . . . . . . . 6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING . . . . . . . . . . . . 7
NVH Troubleshooting Chart . . . . . . . . . . 7
MANUAL TRANSAXLE . . . . . . . . . . . 7
DESCRIPTION . . . . . . . . . . . . . . . 8
Cross-Sectional View . . . . . . . . . . . ... 8
M/T OIL . . . . . . . . . . . . . . . . . . 10
Changing M/T Oil . . . . . . . . . . . . ... 10
DRAINING . . . . . . . . . . . . . . ... 10
FILLING . . . . . . . . . . . . . . . ... 10
Checking M/T Oil . . . . . . . . . . . . . 10
OIL LEAKAGE AND OIL LEVEL . . . . . . . 10
SIDE OIL SEAL . . . . . . . . . . . . . . .11
Removal and Installation . . . . . . . . . . .11
REMOVAL . . . . . . . . . . . . . . . 11
INSTALLATION . . . . . . . . . . . . . 11
POSITION SWITCH . . . . . . . . . . . . .. 12
Checking . . . . . . . . . . . . . . . . 12
BACK-UP LAMP SWITCH . . . . . . . . .. 12
NEUTRAL POSITION SWITCH . . . . . . .. 12
CONTROL LINKAGE . . . . . . . . . . . ... 13
Removal and Installation of Control Device and
Cable . . . . . . . . . . . . . . . . . .. 13
AIR BREATHER HOSE . . . . . . . . . . . 14
Removal and Installation . . . . . . . . . . 14
TRANSAXLE ASSEMBLY . . . . . . . . . . 15
Removal and Installation . . . . . . . . . . 15
REMOVAL . . . . . . . . . . . . . . ... 15
INSTALLATION . . . . . . . . . . . . ... 16
Component Parts . . . . . . . . . . . . ... 17
CASE AND HOUSING COMPONENTS . . . . 17
GEAR COMPONENTS . . . . . . . . . ... 18
SHIFT CONTROL COMPONENTS . . . . . . 20
FINAL DRIVE COMPONENTS . . . . . . ... 21
Disassembly and Assembly . . . . . . . . . 21
DISASSEMBLY . . . . . . . . . . . . ... 21
ASSEMBLY . . . . . . . . . . . . . . . 25
Adjustment . . . . . . . . . . . . . . . .. 32
INPUTSHAFT END PLAY . . . . . . . . ... 32
DIFFERENTIAL SIDE BEARING PRELOAD . .. 33
MAINSHAFT END PLAY . . . . . . . . . . 34
REVERSE IDLER GEAR END PLAY . . . . .. 35
INPUT SHAFT AND GEARS . . . . . . . . . 37
Assembly and Disassembly . . . . . . . . . 37
DISASSEMBLY . . . . . . . . . . . . ... 37
INSPECTION AFTER DISASSEMBLY . . . . 38
ASSEMBLY . . . . . . . . . . . . . . . 39
MAINSHAFT AND GEARS . . . . . . . . . ... 44
Assembly and Disassembly . . . . . . . . . 44
DISASSEMBLY . . . . . . . . . . . . ... 44
INSPECTION AFTER DISASSEMBLY . . . . 45
ASSEMBLY . . . . . . . . . . . . . . . 47
REVERSE IDLER SHAFT AND GEARS . . . . .. 53
Assembly and Disassembly . . . . . . . . . 53
DISASSEMBLY . . . . . . . . . . . . ... 53
INSPECTION AFTER DISASSEMBLY . . . . 53
ASSEMBLY . . . . . . . . . . . . . . . 54
FINAL DRIVE . . . . . . . . . . . . . . . 55
Assembly and Disassembly . . . . . . . . . 55
PRE-INSPECTION . . . . . . . . . . . .. 55
DISASSEMBLY . . . . . . . . . . . . ... 55
INSPECTION AFTER DISASSEMBLY . . . . 56
ASSEMBLY . . . . . . . . . . . . . . . 56
SHIFT CONTROL . . . . . . . . . . . . . . 59
Inspection . . . . . . . . . . . . . . . ... 59
SHIFT FORK . . . . . . . . . . . . . ... 59
SERVICE DATA AND SPECIFICATIONS (SDS) . .. 60
General Specifications . . . . . . . . . . . 60
TRANSAXLE . . . . . . . . . . . . . ... 60
FINAL GEAR . . . . . . . . . . . . . ... 60
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