Nissan Versa Sedan. Instruction — part 785
TM-46
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
37. Install adapter plate (1), bushing (2), and 5th input gear (3) to
input shaft.
CAUTION:
Be careful with the orientation of adapter plate.
38. Install 5th-reverse synchronizer hub, 5th-reverse coupling sleeve, and 5th-reverse shift fork.
a. Apply gear oil to 5th-reverse baulk ring.
b. Install 5th-reverse baulk ring (1) to 5th input gear.
CAUTION:
Be careful with the orientation of 5th-reverse baulk ring.
c.
Install synchronizer levers (2) to 5th-reverse synchronizer hub
(3).
CAUTION:
• Replace 5th-reverse synchronizer hub and 5th-reverse
coupling sleeve as a set.
• Be careful with the orientation of synchronizer lever.
d. Install 5th-reverse synchronizer hub assembly and lock washer to input shaft.
CAUTION:
• Be careful with the orientation of 5th-reverse synchro-
nizer hub.
• Do not allow synchronizer lever (1) to overlap 5th-reverse
baulk ring protrusion (A).
: Transaxle case side
PCIB1555E
: 5th-reverse synchronizer hub side
: 5th input gear side
JPDIC0421ZZ
PCIB1556E
(2)
: 5th-reverse baulk ring
(3)
: 5th-reverse synchronizer hub
JPDIC0408ZZ
TRANSAXLE ASSEMBLY
TM-47
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
C
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A
B
TM
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e. Set 5th-reverse shift fork (1) to 5th-reverse coupling sleeve, and
then install them to 5th-reverse fork rod and input shaft.
CAUTION:
Do not reuse nut.
CAUTION:
• Be careful with the orientation of 5th-reverse coupling
sleeve.
• Replace 5th-reverse synchronizer hub and 5th-reverse
coupling sleeve as a set.
• Replace 5th-reverse shift fork and 5th-reverse fork rod as
a set.
f.
Check that the shifter lever A is in the 3rd position. Press 5th-
reverse shift fork (1) and move shifter lever A to 5th gear.
g. Tighten bolt (B) to the specified torque.
h. Tighten nut (C) to the specified torque.
CAUTION:
Do not reuse nut.
i.
Install retaining pin to 5th-reverse shift fork, using suitable tool.
CAUTION:
Do not reuse retaining pin.
39. Move shifter lever A (1) to the neutral position.
40. Install O-ring to rear housing.
CAUTION:
Do not reuse O-ring.
(A)
: Suitable tool
(B)
: Bolt
(C)
: Nut
JPDIC0532ZZ
: 5th input gear side
JPDIC0409ZZ
(A)
: Suitable tool
JPDIC0532ZZ
SCIA7130E
TM-48
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
41. Install rear housing to transaxle case, and tighten bolts (
) to
the specified torque.
CAUTION:
• Do not reuse O-ring.
• Do not pinch O-ring when installing rear housing.
42. Install drain plug.
a. Install gasket to drain plug.
CAUTION:
Do not reuse gasket.
b. Install drain plug to clutch housing, using suitable tool.
c.
Tighten drain plug to the specified torque.
43. Install filler plug.
a. Install gasket to filler plug, and then install filler plug to transaxle case.
CAUTION:
Do not reuse gasket.
b. Tighten filler plug to the specified torque.
CAUTION:
Fill with gear oil before tightening filler plug to the specified torque.
Inspection
INFOID:0000000009267799
INSPECTION AFTER DISASSEMBLY
Check contact surface and sliding surface of fork rod and shift fork
for excessive wear, uneven wear, and damage. Replace if neces-
sary.
PCIB1558E
PCIB1571E
INPUT SHAFT AND GEAR
TM-49
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
C
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F
G
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L
M
A
B
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INPUT SHAFT AND GEAR
Exploded View
INFOID:0000000009267800
Disassembly
INFOID:0000000009267801
for disassembly procedure.
Assembly
INFOID:0000000009267802
Inspection
INFOID:0000000009267803
INSPECTION AFTER DISASSEMBLY
Input Shaft and Gear
1.
Input shaft front bearing
2.
Input shaft
3.
Snap ring
4.
Input shaft rear bearing
5.
Adapter plate
6.
Bushing
7.
5th input gear
8.
5th-reverse baulk ring
9.
Synchronizer lever
10. 5th-reverse synchronizer hub
11. 5th-reverse coupling sleeve
12. Lock washer
13. Retaining pin
14. Reverse gear
: Apply gear oil.
: Replace the parts as a set.
JPDIC0820GB
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