Nissan Terrano model r20 series 2004. Instruction — part 195
General Specifications
CLUTCH CONTROL SYSTEM
Type of clutch control
Hydraulic
CLUTCH MASTER CYLINDER
Inner diameter
mm (in)
15.87 (5/8)
CLUTCH OPERATING CYLINDER
Inner diameter
mm (in)
LHD
17.46 (11/16)
RHD
19.05 (3/4)
CLUTCH DISC
Unit: mm (in)
Engine
TD27Ti
ZD30DDTi
Model
250
260
Facing size
(Outer dia. x inner dia. x
thickness)
250 x 160 x 3.7
(9.84 x 6.30 x 0.1457)
Thickness of disc assembly
under load
7.0 - 7.4 (0.276 - 0.291)
Under a load of 5,884 N
(600 kg, 1,323 lb)
CLUTCH COVER
Engine
TD27Ti
ZD30DDTi
Model
250
260
Full load
N (kg, lb)
5,884 (600, 1,323)
6,760 (689, 1,520)
Inspection and Adjustment
CLUTCH PEDAL
Unit: mm (in)
Handle
LHD
RHD
Pedal height*
227 - 237
(8.94 - 9.33)
210 - 220
(8.27 - 8.66)
Pedal stroke
155 - 160 (6.10 - 6.30)
Pedal free play
(Backlash at clevis)
1.0 - 3.0 (0.039 - 0.118)
*: Measured from surface of melt sheet to surface of pedal
pad
CLUTCH DISC
Unit: mm (in)
Engine
TD27Ti
ZD30DDTi
Disc model
250
260
Rear limit of facing
surface to rivet head
0.3 (0.012)
Runout limit of facing
1 (0.04)
Distance of runout
check point (from the
hub center)
120 (4.72)
Maximum of spline
backlash of spline (at
outer edge of disc)
1.0 (0.039)
CLUTCH COVER
Unit: mm (in)
Engine
TD27Ti
ZD30DDTi
Cover model
250
260
Diaphragm spring height
36.5 - 38.5 (1.437 - 1.516)
Uneven limit of dia-
phragm spring toe height
“A”
0.7 (0.028)
SERVICE DATA AND SPECIFICATIONS (SDS)
CL-14
MANUAL TRANSMISSION
CONTENTS
. . . . . . . . . . . . . . . . 2
Special Service Tools . . . . . . . . . . . . ..2
Commercial Service Tools . . . . . . . . . . ...4
. . . . . . . . . . . .5
Replacing the Rear Oil Seal. . . . . . . . . . 5
FS5R30A
. . . . . . . . . . . . ..6
Check of Position Switches . . . . . . . . . . .6
. . . . . . . . . 7
Removal. . . . . . . . . . . . . . . . . ...7
Installation. . . . . . . . . . . . . . . . . 8
. . . . . . . . . . . . . .10
Case Components . . . . . . . . . . . . . .10
Gear Components . . . . . . . . . . . . . . 11
Shift Control Components . . . . . . . . . . .13
. . . . . . . . . . . . . . . ..14
Case Components . . . . . . . . . . . . . .14
Shift Control Components . . . . . . . . . . .15
Gear Components . . . . . . . . . . . . . .16
. . . . . . . . . . . . . . . . ..21
Shift Control Components . . . . . . . . . . .21
Gear Components . . . . . . . . . . . . . .21
. . . . . . . . . . . . . . . . . 23
Gear Components . . . . . . . . . . . . . .23
Shift Control Components . . . . . . . . . . .31
Case Components . . . . . . . . . . . . . .32
SERVICE DATA AND SPECIFICATIONS (SDS)
. . ..34
General Specifications. . . . . . . . . . . ...34
Inspection and Adjustment . . . . . . . . . . 35
Special Service Tools
*: Special tool or commercial equivalent
Tool number
Tool name
Description
ST23540000*
Pin punch
Removing and installing retaining pin
ST30031000*
Puller
Removing 1st & 2nd synchronizer assembly
Removing counter gear rear thrust bearing
Removing main drive bearing
ST33290001*
Puller
Removing rear oil seal
ST33230000*
Drift
a: 51 mm (2.01 in) dia.
b: 28.5 mm (1.122 in) dia.
Removing mainshaft and counter gear
ST22350000*
Drift
a: 34 mm (1.34 in) dia.
b: 28 mm (1.10 in) dia.
Removing counter gear front bearing
(Use with KV38100300)
KV38100300*
Drift
a: 54 mm (2.13 in) dia.
b: 32 mm (1.26 in) dia.
Removing counter gear front bearing
(Use with ST22350000)
Installing counter gear rear bearing
ST30720000*
Drift
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
Removing mainshaft front bearing
Installing mainshaft front bearing
PREPARATION
MT-2
*: Special tool or commercial equivalent
Tool number
Tool name
Description
ST33210000*
Drift
a: 44 mm (1.73 in) dia.
b: 24.5 mm (0.965 in) dia.
Installing counter gear front bearing
Installing front cover oil seal
ST33220000*
Drift
a: 37 mm (1.46 in) dia.
b: 22 mm (0.87 in) dia.
Removing and installing counter gear rear end
bearing
ST30613000*
Drift
a: 72 mm (2.83 in) dia.
b: 48 mm (1.89 in) dia.
Installing main drive gear bearing
ST37750000*
Drift
a: 40 mm (1.57 in) dia.
b: 31 mm (1.22 in) dia.
Removing counter gear rear bearing
Installing OD gear bushing
Installing reverse cone
Installing reverse counter gear
Installing counter gear rear end bearing
ST22452000*
Drift
a: 40 mm (1.57 in) dia.
b: 36 mm (1.42 in) dia.
Installing reverse hub
Installing mainshaft rear bearing
ST33400001*
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
Installing rear oil seal
ST36730000*
Drift
a: 50 mm (1.97 in) dia.
b: 39 mm (1.54 in) dia.
Installing sub-gear on reverse
idler gear
PREPARATION
Special Service Tools (Cont’d)
MT-3
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