Nissan Terrano model r20 series 2004. Instruction — part 278
Final Drive
GENERAL SPECIFICATIONS
Front final drive
R180A
4-pinion
Oil capacity (Approx.)
(Imp pt)
1.3 (2-1/4)
Rear final drive
H233B
LSD* 4-pinion
Oil capacity (Approx.)
(Imp pt)
2.8 (4-7/8)
Model
TD27Ti
ZD30DDTi
Gear ratio
4.375
4.111
Number of teeth
Ring gear
35
37
Drive pinion
8
9
* Limited Slip Differential
INSPECTION AND ADJUSTMENT (R180A)
Ring gear runout
Ring gear runout limit
mm (in)
0.05 (0.0020)
Axle bearing adjustment
Axle bearing end play
mm (in)
0 - 0.1 (0 - 0.004)
Available axle bearing adjusting shims
Thickness mm (in)
Part number
0.10 (0.0039)
38233-01G11
0.20 (0.0079)
38233-01G12
0.30 (0.0118)
38233-01G13
0.40 (0.0157)
38233-01G14
Side gear adjustment
Side gear backlash
(Clearance between side gear to
differential case)
mm (in)
0.10 - 0.20
(0.0039 - 0.0079)
Available side gear thrust washers
Thickness mm (in)
Part number
0.75 (0.0295)
38424-W2010
0.78 (0.0307)
38424-W2011
0.81 (0.0319)
38424-W2012
0.84 (0.0331)
38424-W2013
0.87 (0.0343)
38424-W2014
0.90 (0.0354)
38424-W2015
0.93 (0.0366)
38424-W2016
0.96 (0.0378)
38424-W2017
Drive pinion height adjustment
Available pinion height adjusting washers
Thickness mm (in)
Part number
3.09 (0.1217)
38154-G2317
3.12 (0.1228)
38154-G2318
3.15 (0.1240)
38154-G2319
3.18 (0.1252)
38154-G2320
3.21 (0.1264)
38154-G2321
3.24 (0.1276)
38154-G2322
3.27 (0.1287)
38154-G2323
3.30 (0.1299)
38154-G2324
3.33 (0.1311)
38154-G2360
3.36 (0.1323)
38154-G2361
3.39 (0.1335)
38154-G2362
3.42 (0.1346)
38154-G2363
3.45 (0.1358)
38154-G2364
3.48 (0.1370)
38154-G2365
3.51 (0.1382)
38154-G2366
3.54 (0.1394)
38154-G2367
3.57 (0.1406)
38154-G2368
3.60 (0.1417)
38154-G2369
3.63 (0.1429)
38154-G2370
3.66 (0.1441)
38154-G2371
Drive pinion preload adjustment
Drive pinion bearing preload
adjusting method
Adjusting washer and spacer
Drive pinion preload
N
⋅
m (kg-cm, in-lb)
With front oil seal
1.2 - 1.6 (12 - 16, 10 - 14)
Available drive pinion preload adjusting washers
Thickness mm (in)
Part number
6.59 (0.2594)
38127-01G00
6.57 (0.2587)
38127-01G01
6.55 (0.2579)
38127-01G02
6.53 (0.2571)
38127-01G03
6.51 (0.2563)
38127-01G04
6.49 (0.2555)
38127-01G05
6.47 (0.2547)
38127-01G06
6.45 (0.2539)
38127-01G07
6.43 (0.2531)
38127-01G08
6.41 (0.2524)
38127-01G09
6.39 (0.2516)
38127-01G10
6.37 (0.2508)
38127-01G11
6.35 (0.2500)
38127-01G12
6.33 (0.2492)
38127-01G13
6.31 (0.2484)
38127-01G14
Available drive pinion preload adjusting spacers
Length mm (in)
Part number
52.20 (2.0551)
38130-G2300
52.40 (2.0630)
38131-G2301
52.60 (2.0709)
38132-G2302
52.80 (2.0787)
38133-G2303
53.00 (2.0866)
38134-G2304
53.20 (2.0945)
38135-G2305
SERVICE DATA AND SPECIFICATIONS (SDS)
PD-58
Side bearing adjustment
Differential carrier assembly turning
resistance
N (kg, lb)
34.3 - 39.2
(3.5 - 4.0, 7.7 - 8.8)
Side bearing adjusting method
Adjusting shim
Available side retainer adjusting shims
Thickness mm (in)
Part number
0.20 (0.0079)
38453-01G00
0.25 (0.0098)
38453-01G01
0.30 (0.0118)
38453-01G02
0.40 (0.0157)
38453-01G03
0.50 (0.0197)
38453-01G04
Total preload adjustment
Total preload
N
⋅
m (kg-cm, in-lb)
1.3 - 2.2 (13 - 22, 11 - 19)
Ring gear backlash
mm (in)
0.13 - 0.18 (0.0051 - 0.0071)
INSPECTION AND ADJUSTMENT (C200)
Ring gear runout
Ring gear runout limit
mm (in)
0.08 (0.0031)
Differential torque adjustment
Differential torque
N
⋅
m (kg-m, ft-lb)
353 - 392
(36 - 40, 260 - 289)
Number of discs and plates
Friction disc
5
Friction plate
6
Spring disc
1
Spring plate
1
Wear limit of plate and disc
mm (in)
0.1 (0.004)
Allowable warpage of friction disc
and plate
mm (in)
0.05 - 0.15 (0.0020 - 0.0059)
Available discs and plates
Part name
Thickness mm (in)
Part number
Friction disc
1.48 - 1.52
(0.0583 - 0.0598)
38433-C6000
1.58 - 1.62
(0.0622 - 0.0638)
38433-C6001
Friction plate
1.48 - 1.52
(0.0583 - 0.0598)
38432-C6000
Spring disc
1.48 - 1.52
(0.0583 - 0.0598)
38436-C6000
Spring plate
1.48 - 1.52
(0.0583 - 0.0598)
38435-C6010
Drive pinion height adjustment
Available pinion height adjusting washers
Thickness mm (in)
Part number
2.58 (0.1016)
38151-01J00
2.61 (0.1028)
38151-01J01
2.64 (0.1039)
38151-01J02
2.67 (0.1051)
38151-01J03
2.70 (0.1063)
38151-01J04
2.73 (0.1075)
38151-01J05
2.76 (0.1087)
38151-01J06
2.79 (0.1098)
38151-01J07
2.82 (0.1110)
38151-01J08
2.85 (0.1122)
38151-01J09
2.88 (0.1134)
38151-01J10
2.91 (0.1146)
38151-01J11
2.94 (0.1157)
38151-01J12
2.97 (0.1169)
38151-01J13
3.00 (0.1181)
38151-01J14
3.03 (0.1193)
38151-01J15
3.06 (0.1205)
38151-01J16
3.09 (0.1217)
38151-01J17
3.12 (0.1228)
38151-01J18
3.15 (0.1240)
38151-01J19
3.18 (0.1252)
38151-01J60
3.21 (0.1264)
38151-01J61
3.24 (0.1276)
38151-01J62
3.27 (0.1287)
38151-01J63
3.30 (0.1299)
38151-01J64
3.33 (0.1311)
38151-01J65
3.36 (0.1323)
38151-01J66
3.39 (0.1335)
38151-01J67
3.42 (0.1346)
38151-01J68
3.45 (0.1358)
38151-01J69
3.48 (0.1370)
38151-01J70
3.51 (0.1382)
38151-01J71
3.54 (0.1394)
38151-01J72
3.57 (0.1406)
38151-01J73
3.60 (0.1417)
38151-01J74
3.63 (0.1429)
38151-01J75
3.66 (0.1441)
38151-01J76
SERVICE DATA AND SPECIFICATIONS (SDS)
Final Drive (Cont’d)
PD-59
Drive pinion preload adjustment
Drive pinion bearing preload
adjusting method
Adjusting shim and spacer
Drive pinion preload
N
⋅
m (kg-cm, in-lb)
1.2 - 2.0 (12 - 16, 10 - 14)
Without front oil seal
0.8 - 1.3 (8 - 13, 6.9 - 11.3)
Available drive pinion preload adjusting shims
Thickness mm (in)
Part number
2.31 (0.0909)
38125-82100
2.33 (0.0917)
38126-82100
2.35 (0.0925)
38127-82100
2.37 (0.0933)
38128-82100
2.39 (0.0941)
38129-82100
2.41 (0.0949)
38130-82100
2.43 (0.0957)
38131-82100
2.45 (0.0965)
38132-82100
2.47 (0.0972)
38133-82100
2.49 (0.0980)
38134-82100
2.51 (0.0988)
38135-82100
2.53 (0.0996)
38136-82100
2.55 (0.1004)
38137-82100
2.57 (0.1012)
38138-82100
2.59 (0.1020)
38139-82100
Available drive pinion preload adjusting spacers
Length mm (in)
Part number
4.50 (0.1772)
38165-76000
4.75 (0.1870)
38166-76000
5.00 (0.1969)
38167-76000
5.25 (0.2067)
38166-01J00
5.50 (0.2165)
38166-01J10
Total preload adjustment
Total preload
N
⋅
m (kg-cm, in-lb)
1.5 - 2.9 (15 - 30, 13 - 26)
Ring gear backlash
mm (in)
0.10 - 0.20 (0.0039 - 0.0079)
Side bearing adjusting method
Side adjuster
SERVICE DATA AND SPECIFICATIONS (SDS)
Final Drive (Cont’d)
PD-60
FRONT AXLE & FRONT SUSPENSION
CONTENTS
. . . . . . . . . . . . . . . ...2
. . . . . . . . . . . . . . . . 3
FRONT AXLE AND FRONT SUSPENSION
. . . . ...4
. . . . . . . . . . ..5
Front Axle and Front Suspension Parts . . . . . ..5
Front Wheel Bearing. . . . . . . . . . . . . 6
Front Wheel Alignment . . . . . . . . . . . . 8
Drive Shaft . . . . . . . . . . . . . . . . .12
. . . . . . . . . . . . . . . . 13
FRONT AXLE - Auto-lock Free-running Hub
. . . .14
Removal and Installation . . . . . . . . . . ...14
Inspection. . . . . . . . . . . . . . . . ...14
Trouble-shooting . . . . . . . . . . . . . . 15
FRONT AXLE - Wheel Hub and Rotor Disc
. . . ...18
Removal and Installation . . . . . . . . . . ...18
Disassembly. . . . . . . . . . . . . . . ...18
Inspection. . . . . . . . . . . . . . . . ...19
Assembly . . . . . . . . . . . . . . . . ...19
. . . . . . . . .20
Removal. . . . . . . . . . . . . . . . . .20
Inspection. . . . . . . . . . . . . . . . ...21
Installation. . . . . . . . . . . . . . . . ..21
Removal and Installation . . . . . . . . . . ...22
Removal. . . . . . . . . . . . . . . . . .22
Disassembly. . . . . . . . . . . . . . . ...24
Inspection. . . . . . . . . . . . . . . . ...25
Assembly . . . . . . . . . . . . . . . . ...25
Installation. . . . . . . . . . . . . . . . ..28
. . . . . . . . . . . . ..29
Shock Absorber . . . . . . . . . . . . . . .30
Torsion Bar. . . . . . . . . . . . . . . . .30
Stabilizer Bar . . . . . . . . . . . . . . . .33
Upper Link . . . . . . . . . . . . . . . . .33
Compression Rod . . . . . . . . . . . . . ..35
Lower Link . . . . . . . . . . . . . . . . .35
Upper Ball Joint and Lower Ball Joint . . . . . ...36
SERVICE DATA AND SPECIFICATIONS (SDS)
. . ..38
General Specifications. . . . . . . . . . . ...38
Inspection and Adjustment . . . . . . . . . . 39
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