Nissan Terrano model r20 series 2004. Instruction — part 70

DTC Confirmation Procedure . . . . . . . . ..105
Wiring Diagram . . . . . . . . . . . . . . 106
Diagnostic Procedure . . . . . . . . . . . ..107

DTC 0208 OVER HEAT

. . . . . . . . . . . ...109

Description . . . . . . . . . . . . . . . ...109
CONSULT-II Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . . 109
ECM Terminals and Reference Value . . . . . . 110
On Board Diagnosis Logic. . . . . . . . . ... 110
Overall Function Check . . . . . . . . . . ... 111
Wiring Diagram . . . . . . . . . . . . . . 112
Diagnostic Procedure . . . . . . . . . . . .. 114
Main 12 Causes of Overheating. . . . . . . ..120

DTC 0301 ECM 2

. . . . . . . . . . . . . . .121

Description . . . . . . . . . . . . . . . ...121
On Board Diagnosis Logic. . . . . . . . . ...121
DTC Confirmation Procedure . . . . . . . . ..121
Diagnostic Procedure . . . . . . . . . . . ..122

DTC 0402 P9

⋅

FUEL TEMP SEN

. . . . . . . . .123

Description . . . . . . . . . . . . . . . ...123
CONSULT-II Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . . 124
ECM Terminals and Reference Value . . . . . .124
On Board Diagnosis Logic. . . . . . . . . ...124
DTC Confirmation Procedure . . . . . . . . ..125
Wiring Diagram . . . . . . . . . . . . . . 126
Diagnostic Procedure . . . . . . . . . . . ..128

DTC 0403 ACCEL POS SENSOR

. . . . . . . ..130

Description . . . . . . . . . . . . . . . ...130
CONSULT-II Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . . 131
ECM Terminals and Reference Value . . . . . .131
On Board Diagnosis Logic. . . . . . . . . ...132
DTC Confirmation Procedure . . . . . . . . ..132
Wiring Diagram . . . . . . . . . . . . . . 133
Diagnostic Procedure . . . . . . . . . . . ..137

DTC 0406 INT AIR VOL

. . . . . . . . . . . ..150

On Board Diagnosis Logic. . . . . . . . . ...150
DTC Confirmation Procedure . . . . . . . . ..150
Diagnostic Procedure . . . . . . . . . . . ..151

DTC 0407 CRANK POS SEN (TDC)

. . . . . . ..152

Description . . . . . . . . . . . . . . . ...152
CONSULT-II Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . . 152
ECM Terminals and Reference Value . . . . . .152
On Board Diagnosis Logic. . . . . . . . . ...153
DTC Confirmation Procedure . . . . . . . . ..153
Wiring Diagram . . . . . . . . . . . . . . 154
Diagnostic Procedure . . . . . . . . . . . ..156

DTC 0504 A/T COMM LINE

. . . . . . . . . . 160

System Description. . . . . . . . . . . . ..160
ECM Terminals and Reference Value . . . . . .160

On Board Diagnosis Logic. . . . . . . . . ...160
DTC Confirmation Procedure . . . . . . . . ..161
Overall Function Check . . . . . . . . . . ...161
Wiring Diagram . . . . . . . . . . . . . . 162
Diagnostic Procedure . . . . . . . . . . . ..164

DTC 0701 P1

⋅

CAM POS SEN

. . . . . . . . . .166

Description . . . . . . . . . . . . . . . ...166
CONSULT-II Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . . 167
ECM Terminals and Reference Value . . . . . .167
On Board Diagnosis Logic. . . . . . . . . ...167
DTC Confirmation Procedure . . . . . . . . ..168
Wiring Diagram . . . . . . . . . . . . . . 169
Diagnostic Procedure . . . . . . . . . . . ..171

DTC 0702 P2

⋅

TDC PULSE SIG

. . . . . . . . ..173

Description . . . . . . . . . . . . . . . ...173
CONSULT-II Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . . 174
ECM Terminals and Reference Value . . . . . .174
On Board Diagnosis Logic. . . . . . . . . ...174
DTC Confirmation Procedure . . . . . . . . ..175
Wiring Diagram . . . . . . . . . . . . . . 176
Diagnostic Procedure . . . . . . . . . . . ..178

DTC 0703 P3

⋅

PUMP COMM LINE

. . . . . . . ..180

Description . . . . . . . . . . . . . . . ...180
CONSULT-II Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . . 181
ECM Terminals and Reference Value . . . . . .181
On Board Diagnosis Logic. . . . . . . . . ...181
DTC Confirmation Procedure . . . . . . . . ..182
Wiring Diagram . . . . . . . . . . . . . . 183
Diagnostic Procedure . . . . . . . . . . . ..185

DTC 0704 P4

⋅

SPILL/V CIRC, DTC 0706 P6

⋅

SPILL

VALVE

. . . . . . . . . . . . . . . . . . ..187

Description . . . . . . . . . . . . . . . ...187
CONSULT-II Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . . 188
ECM Terminals and Reference Value . . . . . .188
On Board Diagnosis Logic. . . . . . . . . ...188
DTC Confirmation Procedure . . . . . . . . ..189
Wiring Diagram . . . . . . . . . . . . . . 190
Diagnostic Procedure . . . . . . . . . . . ..192

DTC 0705 P5

⋅

PUMP C/MODULE

. . . . . . . . 194

Description . . . . . . . . . . . . . . . ...194
CONSULT-II Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . . 195
ECM Terminals and Reference Value . . . . . .195
On Board Diagnosis Logic. . . . . . . . . ...195
DTC Confirmation Procedure . . . . . . . . ..196
Diagnostic Procedure . . . . . . . . . . . ..196

DTC 0707 P7

⋅

F/INJ TIMG FB

. . . . . . . . . .197

Description . . . . . . . . . . . . . . . ...197

CONTENTS

(Cont’d)

EC-2

CONSULT-II Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . . 198
ECM Terminals and Reference Value . . . . . .198
On Board Diagnosis Logic. . . . . . . . . ...198
DTC Confirmation Procedure . . . . . . . . ..199
Wiring Diagram . . . . . . . . . . . . . . 200
Diagnostic Procedure . . . . . . . . . . . ..202

DTC 0802 ECM 10

. . . . . . . . . . . . . ...205

Description . . . . . . . . . . . . . . . ...205
On Board Diagnosis Logic. . . . . . . . . ...205
DTC Confirmation Procedure . . . . . . . . ..205
Diagnostic Procedure . . . . . . . . . . . ..206

DTC 0804 ECM 11

. . . . . . . . . . . . . ...207

Description . . . . . . . . . . . . . . . ...207
On Board Diagnosis Logic. . . . . . . . . ...207
DTC Confirmation Procedure . . . . . . . . ..207
Diagnostic Procedure . . . . . . . . . . . ..208

DTC 0807 ECM 14

. . . . . . . . . . . . . ...209

Description . . . . . . . . . . . . . . . ...209
ECM Terminals and Reference Value . . . . . .209
On Board Diagnosis Logic. . . . . . . . . ...209
DTC Confirmation Procedure . . . . . . . . ..209
Wiring Diagram . . . . . . . . . . . . . . 210
Diagnostic Procedure . . . . . . . . . . . .. 211

DTC 0902 ECM RLY

. . . . . . . . . . . . . 214

ECM Terminals and Reference Value . . . . . .214
On Board Diagnosis Logic. . . . . . . . . ...214
DTC Confirmation Procedure . . . . . . . . ..214
Wiring Diagram . . . . . . . . . . . . . . 215
Diagnostic Procedure . . . . . . . . . . . ..216

DTC 0903 ECM 15

. . . . . . . . . . . . . ...218

Description . . . . . . . . . . . . . . . ...218
On Board Diagnosis Logic. . . . . . . . . ...218
DTC Confirmation Procedure . . . . . . . . ..218
Diagnostic Procedure . . . . . . . . . . . ..219

DTC 0905 TURBO PRESSURE

. . . . . . . . ..220

Component Description . . . . . . . . . . ...220
ECM Terminals and Reference Value . . . . . .220
On Board Diagnosis Logic. . . . . . . . . ...220
DTC Confirmation Procedure . . . . . . . . ..221
Wiring Diagram . . . . . . . . . . . . . . 222
Diagnostic Procedure . . . . . . . . . . . ..224

DTC 1003 EGR VOLUME CONT/V

. . . . . . . .227

Description . . . . . . . . . . . . . . . ...227
CONSULT-II Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . . 228
ECM Terminals and Reference Value . . . . . .228
On Board Diagnosis Logic. . . . . . . . . ...228
DTC Confirmation Procedure . . . . . . . . ..229
Wiring Diagram . . . . . . . . . . . . . . 230
Diagnostic Procedure . . . . . . . . . . . ..232

DTC 1004 FUEL CUT SYSTEM1

. . . . . . . . 237

Description . . . . . . . . . . . . . . . ...237
CONSULT-II Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . . 238
ECM Terminals and Reference Value . . . . . .238
On Board Diagnosis Logic. . . . . . . . . ...238
DTC Confirmation Procedure . . . . . . . . ..239
Wiring Diagram . . . . . . . . . . . . . . 240
Diagnostic Procedure . . . . . . . . . . . ..242

GLOW CONTROL SYSTEM

. . . . . . . . . ...244

Description . . . . . . . . . . . . . . . ...244
ECM Terminals and Reference Value . . . . . .245
Wiring Diagram . . . . . . . . . . . . . . 246
Diagnostic Procedure . . . . . . . . . . . ..247

START SIGNAL

. . . . . . . . . . . . . . ...253

Wiring Diagram . . . . . . . . . . . . . . 253
Diagnostic Procedure . . . . . . . . . . . ..254

PARK/NEUTRAL POSITION (PNP) SWITCH

. . . .256

Description . . . . . . . . . . . . . . . ...256
CONSULT-II Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . . 256
ECM Terminals and Reference Value . . . . . .256
Wiring Diagram . . . . . . . . . . . . . . 257
Diagnostic Procedure . . . . . . . . . . . ..258

HEAT UP SWITCH

. . . . . . . . . . . . . ..265

Component Description . . . . . . . . . . ...265
CONSULT-II Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . . 265
ECM Terminals and Reference Value . . . . . .265
Wiring Diagram . . . . . . . . . . . . . . 266
Diagnostic Procedure . . . . . . . . . . . ..267

SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE

. . . . . . . . . . . . . . . . . . ..271

Description . . . . . . . . . . . . . . . ...271
CONSULT-II Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . . 272
ECM Terminals and Reference Value . . . . . .272
Wiring Diagram . . . . . . . . . . . . . . 273
Diagnostic Procedure . . . . . . . . . . . ..274

INTAKE AIR CONTROL VALVE CONTROL
SOLENOID VALVE

. . . . . . . . . . . . . ..281

Description . . . . . . . . . . . . . . . ...281
Operation . . . . . . . . . . . . . . . . .281
ECM Terminals and Reference Value . . . . . .281
Wiring Diagram . . . . . . . . . . . . . . 282
Diagnostic Procedure . . . . . . . . . . . ..283

VARIABLE NOZZLE TURBOCHARGER
CONTROL SOLENOID VALVE

. . . . . . . . ...289

Description . . . . . . . . . . . . . . . ...289
CONSULT-II Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . . 289
ECM Terminals and Reference Value . . . . . .290
Wiring Diagram . . . . . . . . . . . . . . 291

CONTENTS

(Cont’d)

EC-3

Diagnostic Procedure . . . . . . . . . . . ..292

ENGINE OIL PRESSURE SWITCH

. . . . . . . 297

Component Description . . . . . . . . . . ...297
System Description. . . . . . . . . . . . ..297
ECM Terminals and Reference Value . . . . . .298
Wiring Diagram . . . . . . . . . . . . . . 299
Diagnostic Procedure . . . . . . . . . . . ..301

AIR CONDITIONER CONTROL

. . . . . . . . ..308

Wiring Diagram . . . . . . . . . . . . . . 308

MI (MIL) & DATA LINK CONNECTORS

. . . . . .310

Wiring Diagram . . . . . . . . . . . . . . 310

SERVICE DATA AND SPECIFICATIONS (SDS)

. . 312

General Specifications. . . . . . . . . . . .312
Injection Pump Numbers . . . . . . . . . . .312
Injection Nozzle . . . . . . . . . . . . . ...312
Engine Coolant Temperature Sensor . . . . . ..312
Crankshaft Position Sensor (TDC) . . . . . . ..312
Glow Plug . . . . . . . . . . . . . . . . 312
Accelerator Position Sensor . . . . . . . . . 312
EGR Volume Control Valve . . . . . . . . . .312

TD27Ti

TROUBLE DIAGNOSIS - INDEX

. . . . . . . . 313

Alphabetical & Numerical Index for DTC . . . . 313

PRECAUTIONS AND PREPARATION

. . . . . . 315

Precautions . . . . . . . . . . . . . . . ..315
Special Service Tools . . . . . . . . . . . ..318
Engine Fuel & Emission Control System . . . . 320

ENGINE AND EMISSION CONTROL OVERALL
SYSTEM

. . . . . . . . . . . . . . . . . ...323

Engine Control Component Parts Location. . . .323
Circuit Diagram . . . . . . . . . . . . . . 325
System Diagram . . . . . . . . . . . . . ..326
Vacuum Hose Drawing . . . . . . . . . . . 327
System Chart . . . . . . . . . . . . . . ...328

ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION

. . . . . . . . . . . .329

Fuel Injection System . . . . . . . . . . . ..329
Fuel Injection Timing System . . . . . . . . ..332
Air Conditioning Cut Control. . . . . . . . . 334
Fuel Cut Control (at high engine speed). . . . .334
Glow Control . . . . . . . . . . . . . . . 334

CRANKCASE VENTILATION SYSTEM

. . . . . ..335

Description . . . . . . . . . . . . . . . ...335
Blow-by Control Valve . . . . . . . . . . . .335
Ventilation Hose. . . . . . . . . . . . . ...335

INJECTION NOZZLE

. . . . . . . . . . . . ...336

Removal and Installation . . . . . . . . . . .336
Disassembly (No. 2 - 4 nozzle) . . . . . . . ...336
Inspection (No. 2 - 4 nozzle) . . . . . . . . ...337
Cleaning (No. 2 - 4 nozzle) . . . . . . . . . .337
Assembly (No. 2 - 4 nozzle). . . . . . . . . 338

Test and Adjustment . . . . . . . . . . . . 339

ELECTRONIC FUEL INJECTION PUMP

. . . . . 341

Removal. . . . . . . . . . . . . . . . ...341
Installation. . . . . . . . . . . . . . . . 342
Disassembly and Assembly. . . . . . . . . .343

ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION

. . . . . . . . . . . . . . . .344

DTC and MI Detection Logic . . . . . . . . ...344
Diagnostic Trouble Code (DTC) . . . . . . . ..344
Malfunction Indicator (MI) . . . . . . . . . . 345
CONSULT-II . . . . . . . . . . . . . . . .350

TROUBLE DIAGNOSES

. . . . . . . . . . . .357

Introduction . . . . . . . . . . . . . . . ..357
Diagnostic Worksheet. . . . . . . . . . . ..358
Work Flow. . . . . . . . . . . . . . . . 359
Description for Work Flow . . . . . . . . . ...360
Basic Inspection. . . . . . . . . . . . . ...361
Symptom Matrix Chart. . . . . . . . . . . .363
CONSULT-II Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . . 366
Major Sensor Reference Graph in Data Monitor
Mode . . . . . . . . . . . . . . . . . . 368
ECM Terminals and Reference Value . . . . . .369

TROUBLE DIAGNOSIS FOR POWER SUPPLY

. . 375

Wiring Diagram . . . . . . . . . . . . . . 375
Diagnostic Procedure . . . . . . . . . . . ..376

DTC P0100 MASS AIR FLOW SEN

. . . . . . ...379

Component Description . . . . . . . . . . ...379
On Board Diagnosis Logic. . . . . . . . . ...379
DTC Confirmation Procedure . . . . . . . . ..379
Wiring Diagram . . . . . . . . . . . . . . 380
Diagnostic Procedure . . . . . . . . . . . ..382
Component Inspection. . . . . . . . . . . .383

DTC P0115 COOLANT TEMP SEN

. . . . . . . 384

Component Description . . . . . . . . . . ...384
On Board Diagnosis Logic. . . . . . . . . ...384
DTC Confirmation Procedure . . . . . . . . ..384
Wiring Diagram . . . . . . . . . . . . . . 385
Diagnostic Procedure . . . . . . . . . . . ..386
Component Inspection. . . . . . . . . . . .387

DTC P0120 ACCEL POS SENSOR

. . . . . . . 388

Component Description . . . . . . . . . . ...388
On Board Diagnosis Logic. . . . . . . . . ...388
DTC Confirmation Procedure A (For General
Plausibility). . . . . . . . . . . . . . . ...388
DTC Confirmation Procedure B (For Accelerator
Sticking) . . . . . . . . . . . . . . . . ...389
Wiring Diagram . . . . . . . . . . . . . . 390
Diagnostic Procedure . . . . . . . . . . . ..391
Component Inspection. . . . . . . . . . . .394

DTC P0180 FUEL TEMP SENSOR

. . . . . . . 395

Component Description . . . . . . . . . . ...395

CONTENTS

(Cont’d)

EC-4

On Board Diagnosis Logic. . . . . . . . . ...395
DTC Confirmation Procedure . . . . . . . . ..395
Wiring Diagram . . . . . . . . . . . . . . 396
Diagnostic Procedure . . . . . . . . . . . ..397
Component Inspection. . . . . . . . . . . .398

DTC P0215 FUEL CUT S/V 1

. . . . . . . . . .399

Component Description . . . . . . . . . . ...399
On Board Diagnosis Logic. . . . . . . . . ...399
DTC Confirmation Procedure . . . . . . . . ..399
Wiring Diagram . . . . . . . . . . . . . . 400
Diagnostic Procedure . . . . . . . . . . . ..401
Component Inspection. . . . . . . . . . . .402

DTC P0216 INJ TIMING CONT/V, DTC P1246 F/
INJ TIMG F/B

. . . . . . . . . . . . . . . ...403

Component Description . . . . . . . . . . ...403
On Board Diagnosis Logic. . . . . . . . . ...403
DTC P0216 Confirmation Procedure. . . . . ...403
DTC P1246 Confirmation Procedure. . . . . ...404
Wiring Diagram . . . . . . . . . . . . . . 405
Diagnostic Procedure . . . . . . . . . . . ..406
Component Inspection. . . . . . . . . . . .407

DTC P0335 CRANK POS SEN (TDC)

. . . . . . 408

Component Description . . . . . . . . . . ...408
On Board Diagnosis Logic. . . . . . . . . ...408
DTC Confirmation Procedure . . . . . . . . ..408
Wiring Diagram . . . . . . . . . . . . . . 409
Diagnostic Procedure . . . . . . . . . . . ..410
Component Inspection. . . . . . . . . . . . 411

DTC P0380 GLOW RELAY, DTC P0381 GLOW
LAMP

. . . . . . . . . . . . . . . . . . ...412

System Description. . . . . . . . . . . . ..412
Component Description . . . . . . . . . . ...413
On Board Diagnosis Logic. . . . . . . . . ...413
DTC Confirmation Procedure . . . . . . . . ..413
Wiring Diagram . . . . . . . . . . . . . . 414
Diagnostic Procedure . . . . . . . . . . . ..416
System Operation Check. . . . . . . . . . .418
Component Inspection. . . . . . . . . . . .419

DTC P0500 VEHICLE SPEED SEN

. . . . . . . 420

Component Description . . . . . . . . . . ...420
On Board Diagnosis Logic. . . . . . . . . ...420
Overall Function Check . . . . . . . . . . ...420
Wiring Diagram . . . . . . . . . . . . . . 421
Diagnostic Procedure . . . . . . . . . . . ..422

DTC P0571 BRAKE SW

. . . . . . . . . . . ..423

Component Description . . . . . . . . . . ...423
On Board Diagnosis Logic. . . . . . . . . ...423
DTC Confirmation Procedure . . . . . . . . ..423
Wiring Diagram . . . . . . . . . . . . . . 424
Diagnostic Procedure . . . . . . . . . . . ..425
Component Inspection. . . . . . . . . . . .426

DTC P0650 MI

. . . . . . . . . . . . . . . .427

Component Description . . . . . . . . . . ...427
On Board Diagnosis Logic. . . . . . . . . ...427
DTC Confirmation Procedure . . . . . . . . ..427
Wiring Diagram . . . . . . . . . . . . . . 428
Diagnostic Procedure . . . . . . . . . . . ..429

DTC P1107 ECM 10

. . . . . . . . . . . . . 430

Description . . . . . . . . . . . . . . . ...430
On Board Diagnosis Logic. . . . . . . . . ...430
DTC Confirmation Procedure . . . . . . . . ..430
Diagnostic Procedure . . . . . . . . . . . ..431

DTC P1206 F/INJ F/B 2

. . . . . . . . . . . ..432

Component Description . . . . . . . . . . ...432
On Board Diagnosis Logic. . . . . . . . . ...432
DTC Confirmation Procedure . . . . . . . . ..433
Wiring Diagram . . . . . . . . . . . . . . 434
Diagnostic Procedure . . . . . . . . . . . ..435
Component Inspection. . . . . . . . . . . .436

DTC P1207 CONT SLEEV POS SEN

. . . . . . .437

Component Description . . . . . . . . . . ...437
On Board Diagnosis Logic. . . . . . . . . ...437
DTC Confirmation Procedure . . . . . . . . ..437
Wiring Diagram . . . . . . . . . . . . . . 438
Diagnostic Procedure . . . . . . . . . . . ..439
Component Inspection. . . . . . . . . . . .440

DTC P1217 OVER HEAT

. . . . . . . . . . . 441

Description . . . . . . . . . . . . . . . ...441
On Board Diagnosis Logic. . . . . . . . . ...441
Overall Function Check . . . . . . . . . . ...442
Wiring Diagram . . . . . . . . . . . . . . 443
Diagnostic Procedure . . . . . . . . . . . ..444
Main 12 Causes of Overheating. . . . . . . ..448
Component Inspection. . . . . . . . . . . .449

DTC P1240 NEEDLE LIFT SEN, DTC P1242
NEEDLE LIFT SE (RPM)

. . . . . . . . . . . .450

Component Description . . . . . . . . . . ...450
On Board Diagnosis Logic. . . . . . . . . ...450
DTC Confirmation Procedure . . . . . . . . ..450
Wiring Diagram . . . . . . . . . . . . . . 451
Diagnostic Procedure . . . . . . . . . . . ..452
Component Inspection. . . . . . . . . . . .453

DTC P1404 EGR SOL/V A, DTC P1405 EGR SOL/
V B/P1407 THROTTLE SOLENOID VALVE

. . . ...454

System Description. . . . . . . . . . . . ..454
Component Description . . . . . . . . . . ...454
On Board Diagnosis Logic. . . . . . . . . ...455
DTC Confirmation Procedure . . . . . . . . ..455
Wiring Diagram . . . . . . . . . . . . . . 456
Diagnostic Procedure . . . . . . . . . . . ..459
Component Inspection. . . . . . . . . . . .462

DTC P1530 AIR CONDITIONER RLY

. . . . . . .463

Component Description . . . . . . . . . . ...463
On Board Diagnosis Logic. . . . . . . . . ...463

CONTENTS

(Cont’d)

EC-5