Nissan Terrano model r20 series 2004. Instruction — part 251
d. Install adapter case gasket on transmission case.
e. Install parking rod on transmission case.
f.
Install adapter case on transmission case.
7. Install front side clutch and gear components.
a. Install rear sun gear on transmission case.
I
Pay attention to its direction.
b. Make sure needle bearing is on front of front planetary carrier.
I
Apply petroleum jelly to needle bearing.
c. Make sure needle bearing is on rear of front planetary carrier.
I
Apply petroleum jelly to bearing.
I
Pay attention to its direction — Black side goes to front.
SAT963A
SAT964A
SAT755I
SAT974A
SAT967A
ASSEMBLY
Assembly (1) (Cont’d)
AT-188
d. While rotating forward clutch drum clockwise, install front plan-
etary carrier on forward clutch drum.
I
Check that portion A of front planetary carrier protrudes
approximately 2 mm (0.08 in) beyond portion B of forward
clutch assembly.
e. Make sure bearing races are on front and rear of clutch pack.
I
Apply petroleum jelly to bearing races.
I
Securely engage pawls of bearing races with holes in
clutch pack.
f.
Install clutch pack into transmission case.
SAT969A
SAT970A
SAT971A
SAT220B
ASSEMBLY
Assembly (1) (Cont’d)
AT-189
Adjustment
When any parts listed in the following table are replaced, total end
play or reverse clutch end play must be adjusted.
Part name
Total end play
Reverse clutch end
play
Transmission case
I
I
Low one-way clutch inner race
I
I
Overrun clutch hub
I
I
Rear internal gear
I
I
Rear planetary carrier
I
I
Rear sun gear
I
I
Front planetary carrier
I
I
Front sun gear
I
I
High clutch hub
I
I
High clutch drum
I
I
Oil pump cover
I
I
Reverse clutch drum
—
I
1. Adjust total end play.
a. Install new oil pump gasket on transmission case.
b. Install pump cover bearing race on clutch pack.
c. Measure distance “B” between front end of transmission case
and oil pump cover bearing race.
SAT433I
SAT207B
SAT208B
ASSEMBLY
AT-190
d. Measure distance “C” between front end of transmission case
and oil pump cover gasket.
e. Determine dimension “A” by using the following equation.
A = B − C
f.
Install needle bearing on oil pump assembly.
g. Measure distance “D” between needle bearing and machined
surface of oil pump cover assembly.
h. Determine total end play “T
1
” by using the following equation.
T
1
= A − D − 0.1
Total end play “T
1
”:
0.25 - 0.55 mm (0.0098 - 0.0217 in)
I
If end play is out of specification, decrease or increase thick-
ness of oil pump cover bearing race as necessary.
Available oil pump cover bearing race:
Refer to SDS, AT-204.
SAT209B
SAT210B
SAT211B
SAT975A
ASSEMBLY
Adjustment (Cont’d)
AT-191
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